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c. Remove oil seal from adapter case.
IDo not remove oil seal unless it is to be replaced.
d. Remove revolution sensor from adapter case.
e. Remove O-ring from revolution sensor.
19. Remove output shaft and parking gear.
a. Remove rear snap ring from output shaft.
b. Slowly push output shaft all the way forward.
I Do not use excessive force.
c. Remove snap ring from output shaft.
d. Remove output shaft and parking gear as a unit from transmis- sion case.
e. Remove parking gear from output shaft.
SAT756I
SAT757I
SAT960A
SAT957A
SAT109B
DISASSEMBLY
Disassembly (Cont'd)
AT-134
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Pilot filter
ICheck to make sure that filter is not clogged or damaged.
Torque converter clutch solenoid valve
ICheck that filter is not clogged or damaged.
I Measure resistance. Refer to ªComponent Inspectionº, AT-86.
Line pressure solenoid valve
ICheck that filter is not clogged or damaged.
I Measure resistance. Refer to ªComponent Inspectionº, AT-88.
3-unit solenoid assembly (Overrun clutch solenoid
valve and shift solenoid valves A and B)
IMeasure resistance of each solenoid. Refer to ªComponent
Inspectionº, AT-66, AT-69, AT-72.
A/T fluid temperature sensor
IMeasure resistance. Refer to ªComponent Inspectionº, AT-80.
ASSEMBLY
1. Install upper and lower bodies.
a. Place oil circuit of upper body face up. Install steel balls in their
proper positions.
SAT676A
SAT149G
SAT095B
SAT169BA
SAT671A
REPAIR FOR COMPONENT PARTS
Control Valve Assembly (Cont'd)
AT-146
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b. Install reamer bolts from bottom of upper body and install sepa-rate gaskets.
c. Place oil circuit of lower body face up. Install orifice check spring, orifice check valve and pilot filter.
d. Install lower separate gaskets and separator plates on lower body.
e. Install and temporarily tighten support plates, fluid temperature sensor and tube brackets.
f. Temporarily assemble lower and upper bodies, using reamer bolt as a guide.
I Be careful not to dislocate or drop steel balls, orifice check
spring, orifice check valve and pilot filter.
SAT681A
SAT682A
SAT197B
SAT198B
REPAIR FOR COMPONENT PARTS
Control Valve Assembly (Cont'd)
AT-147
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c. Install needle bearing on transmission case.
IPay attention to its direction Ð Black side goes to rear.
I Apply petroleum jelly to needle bearing.
d. Install parking gear on transmission case.
e. Install snap ring on rear of output shaft.
I Check to be sure output shaft cannot be removed in for-
ward direction.
6. Install adapter case.
a. Install oil seal on adapter case.
I Apply ATF to oil seal.
b. Install O-ring on revolution sensor.
I Apply ATF to O-ring.
c. Install revolution sensor on adapter case.
SAT217B
SAT218B
SAT960A
NAT305
SAT757I
ASSEMBLY
Assembly (1) (Cont'd)
AT-187
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e. Install control valve assembly on transmission case.
f. Install connector tube brackets and tighten boltsq
AandqB.
I Check that terminal assembly does not catch.
Bolt symbol mm (in)
qA33 (1.30)
q
B45 (1.77)
g. Install O-ring on oil strainer.
I Apply petroleum jelly to O-ring.
h. Install oil strainer on control valve.
i. Securely fasten terminal harness with clips.
j. Install torque converter clutch solenoid valve and fluid tempera- ture sensor connectors.
SAT353B
SAT221B
SAT009B
SAT010B
ASSEMBLY
Assembly (2) (Cont'd)
AT-197
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Removal
IDisconnect parking brake cable and brake tube.
I Remove nuts securing wheel bearing cage with baffle plate.
I Remove ABS sensor.
I Draw out axle shaft with Tool.
When drawing out axle shaft, be careful not to damage oil seal.
I Remove oil seal.
Do not reuse oil seal one it is removed.
Always install new one.
I Remove ABS-rotor using special tool.
I Unbend lock washer with a screwdriver.
Do not reuse lock washer once it is removed.
Always install new one.
ERA013
NRA025
YRA004
NRA024
SRA104
REAR AXLE
RA-7
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ISecure lock nut by bending one portion of lock washer.
Installation
Install the sensor rotor using suitable drift and press.
IAlways replace sensor rotor with new one.
I Pay attention to the direction of front sensor rotor as shown in
figure.
I Install new oil seal to rear axle housing using a suitable tool.
After installing new oil seal, coat sealing lip with multi-purpose
grease.
I Position axle shafts in rear axle housing.
Be careful not to damage oil seal.
I When the ball-bearing holder and the brake are installed in the
base of the axle, they need to be correctly positioned.
A quick way to determine on which side the holder should be
located, is to look at the brake adjustment screw. Left-hand thread:Install the holder on the left side.
Right-hand thread (Normal) Install the holder on the right side.
SRA104
SBR402D
SRA292A
ERA017
REAR AXLE
Installation (Cont'd)
RA-10
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IInsert axle shaft with Tool as a guide.
When inserting axle shaft, be careful not to damage oil seal.
I Tighten nuts to the specified torque.
:53-63N ×m (5.4 - 6.4 kg-m, 39 - 46 ft-lb)
I Install ABS-sensor.
I Measure end play of axle shaft.
Axial end play: 0.0 mm (0.0000 in)
YRA006
ERA013
YRA003
REAR AXLE
Installation (Cont'd)
RA-11
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