2004 NISSAN PICK-UP 4WD

General Specifications
Engine model KA24DE VG33E YD25DDTi TD27 ZD30DDT QD32
Transmission model FS5W71C FS5R30A FS5W71C FS5R30A
Clutch model 240 250 240 250
Clutch master cylinder
Inner diameter mm (in) 15.87 (5/8)
Clutch operating cylinder
Inner diam-
eterLHD mm (in) 17.46 (11/16) Ð 19.05 (3/4) 17.46 (11/16) 19.05 (3/4) 17.46 (11/16)
RHD mm (in) 19.05 (3/4)
Clutch disc
Facing size mm (in)
(Outer dia. x inner dia. x
thickness)240 x 150 x 3.5
(9.45 x 5.91 x
0.138)250 x 160 x 3.8
(9.84 x 6.30 x
0.150)250 x 160 x 3.5
(9.84 x 6.30 x
0.138)240 x 160 x 3.5
(9.45 x 6.30 x
0.138)250 x 160 x 3.5
(9.84 x 6.30 x
0.138)250 x 160 x 3.5
(9.84 x 6.30 x
0.138)
Thickness of disc assembly 8.1 (0.319) 8.3 (0.327) 8.1 (0.319) 7.8 (0.307) 8.1 (0.319)
With load mm (in)With 4,903 N
(500 kg, 1,103 lb)With 6,472 N
(660 kg, 1,455 lb)With 7,350 N
(750 kg, 1,652 lb)With 4,903 N
(500 kg, 1,103 lb)With 7,350 N
(750 kg, 1,652 lb)With 5,884 N
(600 kg, 1,323 lb)
Clutch cover
Full load2WD
N (kg, lb)4,903 (500,
1,103)Ð7,360 (751,
1,655)3,923 (400, 882) Ð Ð
4WD
N (kg, lb)4,659 (475,
1,047)6,472 (660,
1,455)7,360 (751,
1,655)Ð7,360 (751,
1,655)5,394 (550,
1,213)
Inspection and Adjustment
Engine model KA24DE VG33E YD25DDTi TD27 ZD30DDT QD32
Clutch model 240 250 240 250
Clutch disc
Wear limit of facing surface
to rivet head mm (in)0.3 (0.012)
Runout limit of facing
mm (in)1.0 (0.039) 0.7 (0.028) 1.0 (0.039) 0.7 (0.028)
Distance of runout check
point (from the hub center)
mm (in)115 (4.53) 120 (4.72) 120 (4.72) 115 (4.53) 120 (4.72)
Maximum backlash of spline
(at outer edge of disc)
mm (in)1.0 (0.039)
Clutch cover
Diaphragm spring height
mm (in)38.5 (1.516) 37.5 (1.476) 40.5 (1.594) 38.5 (1.516) 40.5 (1.594) 38.5 (1.516)
Uneven limit of diaphragm
spring toe height mm (in)0.7 (0.028)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-6002

GENERAL INFORMATION
SECTION
GI
MODIFICATION NOTICE:
+Load suspension for single cab 2WD A-chassis has been terminated.
+Specification for double cab 4WD E-grade has been modified.
+Low-geared final drive has been added to the KA24DE equipped models for the Middle East.
+265/70R16 size tire has been added as an option for Europe.
CONTENTS
CONSULT-II CHECKING SYSTEM..................... 6002
Function and System Application .................... 6002
Nickel Metal Hydride Battery Replacement ..... 6002
Checking Equipment ........................................ 6003
CONSULT-II Data Link Connector (DLC)
Circuit ............................................................... 6003IDENTIFICATION INFORMATION...................... 6004
Model Variation ................................................ 6004
Identification Number ....................................... 6005
Wheels and Tires ............................................. 6007
Dimensions ...................................................... 6008
This modification has been included in production starting with the following vehicle identification numbers
(Chassis number):
For Australia and New Zealand
JN1ADGD22A0040001
JN1ANUD22A0028001
JN1BNUD22A0030001
JN1CDGD22A0040001
JN1CRUD22A0020001
JN1CNUD22A0040001
For the Middle East
JN6DD23S*5A770101
JN6HD23S*5A770101
JN6DD23Y*5A770101
JN6PD23S*5A770101
JN6PD23Y*5A770101
For Europe
JN1CPUD22U0820101
For Israel
JN1CPGD225A707101
JN1CPUD225A707101

GI

Model Variation
PICKUP (2WD)DestinationClass Model
Engine Transmission Differential carrier
Cab Wheelbase Grade LH drive RH drive
Australia and
New ZealandSingle Cab
LongDXÐABGGRDFD22EML
KA24DEFS5W71C
C200 ABGGRDBD22EML RE4R01A
Double CabÐCBGGRDFD22EML FS5W71C
CBGGRDBD22EML RE4R01A
ST Ð CBGGREFD22EML FS5W71C
EuropeSingle Cab
LongSTD AVLGLCFD22UQL Ð YD25DDTi FS5R30A
C200 DXABGGLDFD22EQL Ð KA24DE FS5W71C
AVLGLDFD22UQL AVLGRDFD22UQL YD25DDTi FS5R30A
King CabDX BBGGLDFD22EQN Ð KA24DE FS5W71C
DX BVLGLDFD22UQN BVLGRDFD22UQN YD25DDTi FS5R30A
4WD appearanceDX BVLGLDFD22UQG Ð
YD25DDTi FS5R30A ST BVLGLEFD22UQG Ð
Double Cab DX CVLGLDFD22UQN CVLGRDFD22UQN
4WD appearanceDX CVLGLDFD22UQG Ð
ST CVLGLEFD22UQG Ð
The Middle
EastSingle CabShortDXAVPALDFD22NKL
ÐTD27
FS5W71C
C200 ABGALDFD22EKL KA24DE
ST ABGALEFD22EKL Ð KA24DE
LongSTD ABGGLCFD22EKL Ð KA24DE
Double CabDXCVPGLDFD22NKL
ÐTD27
FS5W71C CBGGLDFD22EKL KA24DE
STCBGGLEFD22EKL
Ð KA24DE
CBGGLEAD22EKL RE4R01A
SECBGGLFFD22EKL
Ð KA24DEFS5W71C
CBGGLFAD22EKL RE4R01APICKUP (4WD)DestinationClass Model
Engine TransmissionDifferential carrier
Transfer
Cab Wheelbase Grade LH drive RH drive Front Rear
Australia and
New ZealandSingle Cab
LongDX Ð AWSURDFD22TML
ZD30DDT
FS5R30A R180 C200 TX10 King Cab ST Ð BWSUREFD22TMN
Double CabDX ÐCLPURDFD22EMN VG33E
CWSURDFD22TMN ZD30DDT
ST ÐCLPUREFD22EMN VG33E
CWSUREFD22TMN ZD30DDT
EuropeSingle Cab
LongSTD AVLULCFD22UQL AVLURCFD22UQL
YD25DDTi FS5R30A
R180 C200 TX10 DX AVLULDFD22UQL AVLURDFD22UQL
King CabDXBBGULDFD22EQN Ð KA24DE FS5W71C
BVLULDFD22UQN BVLURDFD22UQN
YD25DDTi FS5R30A
ST BVLULEFD22UQN BVLUREFD22UQN
Double CabDX CVLULDFD22UQN CVLURDFD22UQN
YD25DDTi FS5R30A ST CVLULEFD22UQN CVLUREFD22UQN
SS CVLULGFD22UQN CVLURGFD22UQN
The Middle
EastSingle Cab
Long DXABGULDFD22EKL
Ð KA24DE FS5W71C R180 C200 TX10
Double Cab CBGULDFD22EKN
IDENTIFICATION INFORMATION
GI-6004

Prefix and suffix designations
(Pickup)
ABGGRDFD22 EML
L: Regular rear body
N: Smooth rear body
G: 4WD appearance model (2WD)
M: Australia and New Zealand
K: The Middle East
Q: Europe
E: Multiport fuel injection system engine
N: Diesel engine
T: Turbocharged engine
U: Turbocharged engine with intercooler
F: 5-speed floor shift manual transmission
A: 4-speed floor shift automatic transmission
B: 4-speed column shift automatic transmission
C: Standard model D: DX model E: GL, ST model F: SE model G: SS model
L: LH drive R: RH drive
G: Long wheelbase (2WD)
U: Long wheelbase (4WD)
BG: KA24DE engine LP: VG33E engine VL: YD25DDTi engine
WS: ZD30DDT engine VP: TD27 engine VR: QD32 engine
A: Single Cab B: King Cab C: Double Cab
Identification Number
VEHICLE IDENTIFICATION NUMBER
Prefix and suffix designations
For Australia and New Zealand
JN1ADGD22A0XXXXXX
Vehicle serial number
0: Stopgap (no meaning)
A: For Australia and New Zealand
Model
G: Long wheelbase (2WD)
U: Long wheelbase (4WD)
D: KA24DE engine N: ZD30DDT engine R: VG33E engine
A: Single Cab B: King Cab C: Double Cab
JN1: Japan produced vehicle
IDENTIFICATION INFORMATION
Model Variation (Cont'd)
GI-6005

For Israel
JN1CPGD225XXXXXXX
Vehicle serial number
Manufacturing plant
X: Hiratsuka A: Ageo
Model year
5: 2005
Model
G: Long wheelbase (2WD) U: Long wheelbase (4WD)
P: YD25DDTi engine
C: Double Cab
JN1: Japan produced vehicle
For Europe
JN1BPUD22UOXXXXXX
Vehicle serial number
O: Stopgap (no meaning)
U: For Europe
Model
G: Long wheelbase (2WD) U: Long wheelbase (4WD)
D: KA24DE engine P: YD25DDTi engine
A: Single Cab B: King Cab C: Double Cab
JN1: Japan produced vehicle
For the Middle East
JN6DD22S*5XXXXXXX
Vehicle serial number
Manufacturing plant
X: Hiratsuka A: Ageo
Model year
5: 2005
Check digit (0 to 9 or X)
The code for the check digit is determined by mathematical computation.
Axle type
S: 2WD Y: 4WD
Model
D21 & D22: model D22 single cab
D23: model D22 double cab
Engine
D: KA24DE engine H: TD27 engine P: YD25DDTi engine
JN6: Nissan, Japan produced vehicle
IDENTIFICATION INFORMATION
Identification Number (Cont'd)
GI-6006

Wheels and Tires
PICKUP (2WD)
Model 2-wheel drive model
Except Australia, New Zealand
and EuropeAustralia and New Zealand Europe
Tire WheelSingle
cabDouble
cabSingle
cabKing
cabDouble
cabSingle
cabKing
cabDouble
cab
6.00/6.50-14-6/
8PRLT*15J-14 X X Ð Ð Ð Ð Ð Ð
6.50-14-8/8PRLT 5J-14 X X Ð Ð Ð Ð Ð Ð
185R14C-8PR 5J-14 X X Ð Ð Ð Ð Ð Ð
195R14-8PRLT 5J-14 Ð Ð X X X Ð Ð Ð
195R14C-8PR 5J-14 X X Ð Ð Ð X X X
195R15-8PRLT 5-1/2K-15 X X Ð Ð Ð Ð Ð Ð
195R15C-8PR 5-1/2K-15 X X Ð Ð Ð X X X
255/70R16 7JJ-16 Ð X*2 Ð Ð Ð Ð X*2 X*2
265/70R16 7JJ-16 Ð Ð Ð Ð Ð Ð X*2 X*2
X: Applicable
Ð: Not applicable
*1: 6.00-14-6 for front/6.50-14-8 for rear
6-ply rating for front/8-ply rating for rear
*2: 4WD appearance models
PICKUP (4WD)
Model 4-wheel drive model
Tire WheelExcept Australia, New
Zealand and EuropeAustralia and New Zealand Europe
6.50-15-6/8PRLT* 5-1/2K-15 X Ð Ð
215R15-8PRLT 5-1/2K-15 X Ð Ð
215R15C-8PR 5-1/2K-15 X Ð Ð
205R16C-8PR 6J-16 X X X
255/70R16 7JJ-16 X X X
265/70R16 7JJ-16 X X X
255/60R17 8JJ-17 Ð Ð X
X: Applicable
Ð: Not applicable
*: 6-ply rating for front/8-ply rating for rear
IDENTIFICATION INFORMATION
GI-6007

Dimensions
Destination Except Australia, New Zealand and Europe
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed
type
Single cabDouble cab
Single cab Double cab
Item 4WD appearance
Overall length*1 mm (in)5,010 (197.2)
5,170 (203.5)*14,920 (193.7)
5,080 (200.0)*1
4,955 (195.1)*9
5,090 (200.4)*1, *94,945 (194.7)
5,080 (200.0)*15,010 (197.2)
5,170 (203.5)*14,945 (194.7)
5,080 (200.0)*1
4,955 (195.1)*9
5,090 (200.4)*1, *9
Overall width mm (in) 1,690 (66.5) 1,690 (66.5) 1,825 (71.9) 1,825 (71.9) 1,825 (71.9)
Overall height mm (in)1,630 (64.2)*6
1,620 (63.8)*5
1,610 (63.4)*41,620 (63.8)*4 or
*5 (*9)
1,630 (64.2)*5 or
*6 (*9)
1,640 (64.6)*61,710 (67.3)*21,695 (66.7)*2
1,700 (66.9)*81,710 (67.3)*7
1,715 (67.5)*8
1,720 (67.7)*2
1,725 (67.9)*10
1,810 (71.3)*3, *7
1,815 (71.5)*3, *8
1,820 (71.7)*2, *3,
*9
1,825 (71.9)*3, *10
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9) 1,395 (54.9) 1,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7) 1,390 (54.7) 1,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)170 (6.7)*4
180 (7.1)*5
190 (7.5)*6170 (6.7)*4
180 (7.1)*5
190 (7.5)*6240 (9.4)*2225 (8.7)*7
230 (9.1)*8225 (8.7)*7
230 (9.1)*8
240 (9.4)*2
*1: On step bumper equipped models
*2: 255/70R16 tire equipped models
*3: Roof rail equipped models
*4: 185R14 tire equipped models
*5: 195R14 tire equipped models
*6: 195R15 tire equipped models
*7: 215R15 tire equipped models
*8: 205R16 tire equipped models
*9: For Chili
*10: 265/70R16 tire equipped model
IDENTIFICATION INFORMATION
GI-6008

Destination Europe
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed type Single cab King cab Double cab Single cab King cab Double cab
Overall length*1 mm (in)5,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*15,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*1
Overall width mm (in) 1,690 (66.5)1,690 (66.5)
1,825 (71.9)*21,690 (66.5)
1,825 (71.9)*21,825 (71.9) 1,825 (71.9) 1,825 (71.9)
Overall height mm (in)1,610 (63.4)
1,620 (63.8)*41,610 (63.4)
1,700 (66.9)*2
1,620 (63.8)*41,620 (63.8)
1,630 (64.2)*4
1,710 (67.3)*2
1,810 (71.3)*2,
*61,700 (66.9)1,700 (66.9)
1,705 (67.1)*3
1,695 (66.7)*51,715 (67.5)
1,815 (71.5)*6
1,720 (67.7)*3
1,820 (71.7)*6,
*3
1,710 (67.3)*5
1,810 (71.3)*6,
*5
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9)1,395 (54.9)
1,525 (60.0)*21,395 (54.9)
1,525 (60.0)*21,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7)1,390 (54.7)
1,505 (59.3)*21,390 (54.7)
1,505 (59.3)*21,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)180 (7.1)
190 (7.5)*4180 (7.1)
190 (7.5)*4
240 (9.4)*2180 (7.1)
190 (7.5)*4
240 (9.4)*2230 (9.1)230 (9.1)
240 (9.4)*3
225 (8.9)*5230 (9.1)
240 (9.4)*3
225 (8.9)*5
*1: On step bumper equipped models
*2: 4WD appearance models
*3: 255/70R16 tire equipped models
*4: 195R15C tire equipped models
*5: 255/60R17 tire equipped models
*6: Roof rail equipped models
IDENTIFICATION INFORMATION
Dimensions (Cont'd)
GI-6010