General Speci®cations
BodyWagon/Hardtop
Applied model TB48DEZD30DDTi (For Europe)
TB45E (For the Middle East)TD42 (For the Middle East)
Front brake
Type CL41VA disc brake CL36VE disc brake
Cylinder bore diameter
mm (in)51.1 (2.012) x 2 48.1 (1.894) x 2
Pad dimension
Length x width x thick-
ness mm (in)145 x 56.5 x 10 (5.79 x 2.224 x 0.39) 147 x 56.5 x 12 (5.79 x 2.224 x 0.47)
Rotor outer diameter x
thickness
mm (in)316 x 34 (12.44 x 1.34) 306 x 32 (12.05 x 1.26)
Rear brake
Type CL20VA disc brake CL18VF disc brake LT30 drum brake
Cylinder bore diameter
mm (in)51.1 (2.012) 48.1 (1.894) 25.4 (1.00)
Lining or pad dimension
Length x width x thick-
ness mm (in)111x34x11
(4.37 x 1.34 x 0.43)111x41.8x10
(4.37 x 1.646 x 0.39)296x50x6.1
(11.65 x 1.97 x 0.240)
Drum inner diameter
mm (in)Ð Ð 295 (11.61)
Rotor outer diameter x
thickness
mm (in)330 x 18 (12.99 x 0.71) 316 x 18 (12.44 x 0.71) Ð
Brake booster
Model235T
Diaphragm diameter
mm (in)Primary: 252 (9.92)
Secondary: 230 (9.06)
Master cylinder bore diam-
eter
mm (in)26.9 (17/16)
Control valve
TypeLSV
Split point x reducing
ratio
kPa (bar, kg/cm
2, psi)(Variable) x 0.3 (Variable) x 0.3 (Variable) x 0.15
Recommended brake ¯uid DOT 3 or DOT 4
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-4003
General Speci®cations
CLUTCH DISC
Applied modelTB45E TB48DE ZD30DDTi TD42 TD42Ti
275 300 275
Pickup H/T Wagon H/T Wagon Wagon and Pickup
Facing size
(Outer dia. x inner dia.
x thickness) mm (in)275 x 180 x 3.5
(10.83 x 7.09 x 0.14)300 x 190 x 3.5
(11.81 x 7.48 x
0.14)275 x 180 x 3.5
(10.83 x 7.09 x 0.14)
Thickness of disc
assembly with load
mm (in)/N (kg, lb)7.7 - 8.3
(0.30 -
0.33)/
6,865
(700,
1,543)7.8 - 8.4 (0.31 - 0.33)/
7,845 (800, 1,764)7.7 - 8.3 (0.30 -
0.33)/
8,340 (851, 1,875)7.8 - 8.4 (0.31 - 0.33)/
7,845 (800, 1,764)7.8 - 8.2
(0.31 - 0.32)/
6,865 (700, 1,543)7.9 - 8.5
(0.31 -
0.34)/
7,845
(800,
1,764)
CLUTCH COVER
Applied
modelTB45E TB48DE ZD30DDTi TD42 TD42Ti
275 300 275
Pickup H/T Wagon H/T and Wagon Wagon and Pickup
Full load
N (kg, lb)7,355 - 8,335
(750 - 850, 1,653 -
1,874)7,670 - 9,010
(780 - 920, 1,724 - 2,025)7,650 - 9,030
(780 - 921, 1,720 -
2,030)7,670 - 9,010
(780 - 920, 1,724 - 2,025)6,473 -
7,257
(660 - 740,
1,455 -
1,631)7,355 -
8,335
(750 - 850,
1,653 -
1,874)
Inspection and Adjustment
CLUTCH DISC
Unit: mm (in)
Applied modelTB45E TB48DE ZD30DDTi TD42 TD42Ti
275 300 275
Pickup H/T Wagon H/T Wagon Wagon and Pickup
Wear limit of facing surface to rivet head 0.3 (0.012)
Runout limit of facing 1.3 (0.051)
Distance of runout check point (from the
hub center)130 (5.12)145
(5.71)130 (5.12)
Maximum backlash of spline (at outer
edge of disc)1.1 (0.043)1.2
(0.047)1.1 (0.043)
CLUTCH COVER
Unit: mm (in)
Applied modelTB45E TB48DE ZD30DDTi TD42 TD42Ti
275 300 275
Pickup H/T Wagon H/T Wagon Wagon and Pickup
Diaphragm spring height ªAº 44 - 46 (1.732 - 1.811)
Uneven limit of diaphragm spring toe
height0.7 (0.028)1.0
(0.039)0.7 (0.028)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-4003
TD42Ti
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.....................................................................4059
Circuit Diagram ......................................................4059TROUBLE DIAGNOSES FOR NON-DETECTABLE
ITEMS.........................................................................4060
Vehicle Speed Sensor (VSS) ................................4060
When you read wiring diagrams:
+Read GI section, ªHOW TO READ WIRING DIAGRAMSº.
+See EL section, ªPOWER SUPPLY ROUTINGº for power distribution circuit.
When you perform trouble diagnoses, read GI section, ªHOW TO FOLLOW FLOW CHART IN
TROUBLE DIAGNOSESº and ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL
INCIDENTº.
CONTENTS(Cont'd)
EC-4002
