2004 MITSUBISHI ENDEAVOR crankshaft pulley

Fig. 50: Removing/Installing Camshaft And Valve Stem Seal (Left Bank)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB990767: End Yoke Holder MD998443: Auto-lash Adjuster Holder MB991559: Camshaft Oil Seal Adapter Installer MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer
< RIGHT BANK >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Required Special Tools:
MB990767: End Yoke Holder MD998443: Auto-lash Adjuster Holder MB991559: Camshaft Oil Seal Adapter Installer MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer
REMOVAL SERVICE POINTS << A >>ROCKER ARM AND SHAFT ASSEMBLY REMOVAL 1. Install special tool MD998443 as shown in the illustration so that the lash
adjusters will not fall out.
CAUTION: Never disassemble the rocker arm and shaft
assembly.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 76: Applying Small Amount Of Engine Oil To Oil Seal Lip And Then Insert

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Using special tool MD998717, tap the oil seal into the front case.
>>B<< CRANKSHAFT SPACER/ CRANKSHAFT SENSING BLADE/ CRANKSHAFT SPROCKET INSTALLATION To prevent the crankshaft pulley mounting bolt from loosening, degrease or clean
the crankshaft, the crankshaft spacer, the crankshaft sensing blade and the
crankshaft at the shown
positions.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Required Special Tools:
MB991800: Pulley Holder MB991802: Pin B MD998767: Tensioner Pulley Socket Wrench MD998769: Crankshaft Pulley Spacer
REMOVAL SERVICE POINTS << A >> CRANKSHAFT PULLEY REMOVAL Use special tools MB991800 and MB991802 to remove the crankshaft pulley from
the crankshaft.
CAUTION: Use only the specified special tools, or a damaged
pulley damper could result.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 87: Removing Crankshaft Pulley From Crankshaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >> TIMING BELT REMOVAL 1. Turn the crankshaft clockwise to align each timing mark and to set the number
1 c
ylinder to com
pression to
p dead center.
CAUTION: Never turn the crankshaft counterclockwise.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. Install the timing belt by the following procedure so that there is no deflection
in the timing belt between each sprocket and pulley.
1. Crankshaft sprocket
2. Idler pulley
3. Camshaft sprocket (Left bank)
4. Water pump pulley
5. Camshaft sprocket (Right bank)
6. Tensioner pulley
3. Turn the camshaft sprocket (Right bank) counterclockwise until the tension
side of the timing belt is firmly stretched. Check all the timing marks again.
4. Use special tool MD998767 to push the tensioner pulley into the timing belt,
then temporarily tighten the center bolt.
Fi
g. 92: Pushin
g Tensioner Pulle
y Into Timin
g Bel
t

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
5. Use special tool MD998769 to turn the crankshaft 1/4 turn counterclockwise,
then turn it again clockwise until the timing marks are aligned.
Fig. 93: Aligning Timing Marks

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Loosen the center bolt of the tensioner pulley. Use special tool MD998767 and
a torque wrench to apply the tension torque to the timing belt as shown in the
illustration. Then tighten the center bolt to the specified torque.
Standard value: 4.4 N.m (39 in-lb) < Timing belt tension torque >
CAUTION: When tightening the center bolt, be careful that
the tensioner pulley does not turn with the bolt.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

>>C<< CRANKSHAFT PULLEY INSTALLATIONUse special tools MB991800 and MB991802 to install the crankshaft pulley.
Fig. 97: Installing Crankshaft Pulley

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION AUTO-TENSIONER ADJUSTER CHECK 1. Check for oil leak from seal, and replace it if leak is detected.
2. Check for wear or dama
ge at the to
p of the rod. Re
place it, if re
quired.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor