2004 MERCEDES-BENZ ML500 headlamp

272 Practical hintsReplacing bulbs
Insert reflector from the left so that it
engages on the right.

Position tabs of cover in slots and rein-
stall cover until properly seated.
Adjusting headlamp aim
VVertical centerline
HHeadlamp mounting high, measured
from the centerCorrect headlamp adjustment is extremely
important. To check and readjust a head-
lamp, follow the steps described:

Park the vehicle on a level surface
25 feet (7.6 m) from a vertical test
screen or wall.

Switch the headlamps on
(page 110).
If the beam does not show a beam pattern
as indicated in the figure left, then follow
the steps below:

Open hood (
page 217).
2Headlamp vertical adjustment screw
3Headlamp vertical adjustment screw

Always turn adjustment screws2
and3 simultaneously for vertical ad-
justment until the headlamp is adjust-
ed as shown1. Turn clockwise for
upward movement and counterclock-
wise for downward movement.
Graduations:
screw2: 0.50° pitch
screw3: 0.67° pitch
The left and right headlamps must be ad-
justed individually.
iHigh beam adjustments simultaneous-
ly aim the low beam.
Vehicle should have a normal trunk
load.
iIf it is not possible to obtain a proper
headlamp adjustment, have the system
checked at your authorized
Mercedes-Benz Light Truck Center.


301 Technical data
Fuels, coolants, lubricants etc.
Model
Capacity
Fuels, coolants, lubricants etc.
Cooling system
approx. 12.7 US qt (12.0 l)
MB Anticorrosion / Antifreeze
Fuel tank
ML 350, ML 500
22.0 US gal (83.0 l)
Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON
including a reserve of
approx. 3.2 US gal (12.0 l)
Air conditioning system
R-134a refrigerant and special PAG lubricant
oil (never R-12)
Windshield washer and
headlamp cleaning
system*
8.0 US qt (7.6 l)
MB Windshield Washer Concentrate
1
1Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and commercially available pre-
mixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing ratios (page 307).

307 Technical data
Fuels, coolants, lubricants etc.
Windshield washer system and headlamp cleaning system*
Both the windshield washer and headlamp
cleaning system* are supplied from the
windshield washer fluid reservoir.
The windshield and headlamp washer fluid
reservoir has a capacity of approx.
8.0 US qt (7.6 l).
Refill the reservoir with MB Windshield
Washer Concentrate “S” and water (or
concentrate and commercially avail-
able premixed windshield washer
solvent / antifreeze, depending on am-
bient temperatures).Windshield and headlamp washer fluid
mixing ratio
For temperatures above freezing, use
MB Windshield Washer Concentrate “S”
and water:

1 part “S” to 100 parts water
[40 ml “S” to 1 gallon (4 liters) water].
For temperatures below freezing, use
MB Windshield Washer Concentrate “S”
and commercially available premixed
windshield washer solvent / antifreeze:


1part “S” to 100parts solvent
[40 ml “S” to 1 gallon (4 liters) solvent].
Warning!
G
Washer solvent / antifreeze is highly flam-
mable. Do not spill washer
solvent / antifreeze on hot engine parts, be-
cause it may ignite and burn. You could be
seriously burned.

311 Technical terms
ABS
(A
ntilock B
rake S
ystem)
Prevents the wheels from locking up
during braking so that the vehicle can
continue to be steered.
BabySmart
TM airbag deactivation
system
This system detects if a special system
compatible child restraint seat is in-
stalled on the front passenger seat. The
system will automatically deactivate
the passenger front airbag when such a
seat is properly installed (indicator
lamp7 in the instrument cluster
lights up). See your authorized
Mercedes-Benz Light Truck Center for
availability.
BabySmartTM compatible child seats
Special restraint system for children.
The sensor system for the passenger
seat prevents deployment of the pas-
senger front airbag if a BabySmart
TM
compatible child seat is installed.BAS
(B
rake A
ssist S
ystem)
System for potentially reducing braking
distances in emergency braking situa-
tions. The system is activated when it
senses an emergency based on how
fast the brake is applied.
Bi-Xenon headlamps*
Headlamps which use an electric arc as
the light source and produce a more in-
tense light than filament headlamps.
Bi-Xenon headlamps produce low
beam and high beam.
CAC
(C
ustomer A
ssistance C
enter)
Mercedes-Benz customer service cen-
ter, which can help you with any ques-
tions about your vehicle and provide
assistance in the event of a break-
down.CAN system
(C
ontroller A
rea N
etwork)
Data bus network serving to control ve-
hicle functions such as door locking or
windshield wiping.
Cockpit
All instruments, switches, buttons and
indicator / warning lamps in the pas-
senger compartment needed for vehi-
cle operation and monitoring.
Cruise control
Driving convenience system for auto-
matically maintaining the vehicle speed
set by the driver.
Engine number
The number set by the manufacturer
and placed on the cylinder block to
uniquely identify each engine pro-
duced.

317 Index
A
ABS 25, 76, 311
ABS control 76
LOW RANGE mode 77
Malfunction indicator lamp 242
Warning lamp 242
Accelerator position, automatic
transmission 123
Accident
In case of 52
Activating
Air circulation mode 139
Air recirculation mode 139
Anti-theft alarm system 83
Automatic climate control 135
ESP 82
Exterior headlamps 48
Hazard warning flasher 112
Headlamps 48
High beams 110
Ignition 33Immobilizer 54, 83
Rear passenger compartment ventila-
tion and climate control 141
Rear window defroster 133
Rear window wiper 51
Residual heat 140
Seat heater* 98
Tow-away alarm 85
Warning indicators (Parktronic*) 155
Windshield wipers 50
Activating automatic central locking 93
Adding
Coolant 223
Engine oil 221
Additional turn signals 266
Adjustable steering column
Indicator lamp 253
Adjusting 34
Backrest tilt 36, 38
Exterior rear view mirror 40
Head restraint height 36, 38Head restraint tilt 37, 39
Headlamp aim 272
Instrument cluster illumination 116
Manual seat 35
Mirrors 40
Power seats* 37
Seat cushion tilt 38
Seat fore and aft 35
Seat fore and aft adjustment 37
Seat height 36, 38
Seats 34
Steering wheel 39
Adjusting air distribution
Automatic climate control 137
Adjusting air volume
Automatic climate control 137
Air conditioner (cooling)
Turning on 139
Air conditioning
Cooling 139

319 Index
Rear passenger compartment 141
Rear window defroster 133
Residual heat utilization 140
Residual ventilation 140
Switching off 137
Switching on 137
Automatic headlamp mode 108
Automatic interior lighting control
Activating 113
Deactivating 113
Automatic locking when driving 93
Automatic transmission 119
Accelerator position 123
Emergency operation (Limp Home
Mode) 124
Gear ranges 121
Gear selector lever position 122
Gear shifting malfunctions 124
Kickdown 123
Manual shifting 120
One-touch gearshifting 120Selector lever position 119
Towing a trailer 124
Transmission fluid 222
B
BabySmart
TM
Airbag deactivation system 70
Compatible child seats 70, 311
Self-test 70
BabySmart
TM airbag deactivation
system 311
Backrest tilt 35
Backup lamps 267, 270
Bulbs 267
BAS 78, 311
Malfunction indicator lamp 245, 246,
247
Warning lamp 245, 246, 247
Batteries, remote control
Changing 262
Batteries, vehicle 223
Battery discharged
Jump starting 281Battery indicator lamp
Indicator lamp 254
Battery, vehicle 223, 278
Charging 279
Disconnecting 279
Reconnecting 279
Reinstalling 279
Removing 279
Bi-Xenon headlamps* 311
Blocking
Rear door window operation 73
Brake assist system (BAS) 311
Brake fluid 302
Brake lamp bulbs 267
Brake lamp, high mounted 267
Brake pad wear
Indicator lamp 254
Brakes 194
Warning lamp 244
Break-in period 192

321 Index
Chart
Fuses 287
CHECK ENGINE malfunction indicator
lamp 248
Checking
Coolant level 215, 222
Oil level 218
Tire inflate pressure 216
Vehicle lighting 216
Checking weights
Trailer and vehicle 208
Checklist
Off-road driving 201
Returning from off-road driving 206
Child safety 67
Airbags 60
Infant and child restraint systems 64,
68
LATCH child seat mounts 72
Child safety switch see Blocking of rear
door window operation 73Cigarette lighter
Front center console 168
Cleaning
Cup holder 238
Gear selector lever 238
Hard plastic trim items 238
Headlamps 131
Headliner 238
Instrument cluster 238
Leather upholstery 239
Light alloy wheels 238
MB Tex upholstery 239
Plastic and rubber parts 239
Seat belts 238
Steering wheel 238
Windows 237
Windshield 50
Wiper blades 237
Clock 26, 118Closing
Glove box 164
Hood 218
Liftgate 92
Rear quarter windows* 147
Side windows 145
Sliding/pop-up roof* 148, 265
Closing sliding/pop-up roof*
In an emergency 265
Cockpit 22, 311
Combination switch
High beam flasher 49, 110
Turn signals 49
Windshield wipers 49
Compass 187
Calibrating 188
Setting compass zone 188
Compass zone 188
Consumer information 308
Control and operation of radio
transmitters 211

322 IndexCoolant 222, 304
Adding 223
Anticorrosion/antifreeze
quantity 304
Checking level 222
Indicator lamp 249
Temperature 213
Temperature gauge 117
Coolant level
Checking 215, 222
Crossing obstacles 204
Cruise control 150, 311
Canceling 151
Driving downhill 151
Driving uphill 151
Fine adjustment 152
LOW RANGE mode 152
Saving current speed 151
Setting speeds 152
Cruise control lever 150Cup holder 166
Cleaning 238
In front seat armrest 167
In instrument panel 166
In rear centerconsole 167
Customer Assistance Center (CAC) 311
D
Daytime running lamp mode 109
Deactivating
Air conditioning (cooling) 139
Air recirculation mode 139
Alarm 84
Anti-theft alarm system 84
Automatic climate control 135, 137
Cruise control 151
Defrost 138
Engine 54
ESP 81
Front fog lamps, rear fog lamp 111
Hazard warning flasher 112
Headlamps 54
Immobilizer 83
Rear passenger compartment ventila-
tion and climate control 141
Rear window defroster 133Residual heat 140
Seat heater* 98
Tow-away alarm 85
Tow-away alarm (vehicles with trip
computer*) 85
Tow-away alarm (vehicles without trip
computer*) 86
Deactivating automatic central
locking 93
Deep water see Standing water 200
Defogging
Windshield 138
Defrosting 138
Difficulties
While driving see Problems while
driving 51
With starting 47
Direction of rotation (tires) 227
Discharged battery
Jump starting 281
Disconnecting
Vehicle battery 279
Display in the speedometer 117