2004 MERCEDES-BENZ G500 maintenance

Contents
Introduction.......................................... 9
Product information ................................ 9
Operator’s Manual ............................... 10
Service and warranty information .. 10
Important notice for California
retail buyers and lessees of
Mercedes-Benz automobiles .......... 11
Maintenance .................................. 12
Roadside Assistance ...................... 12
Change of address or ownership.... 13
Operating your vehicle outside the
USA or Canada............................... 13
Where to find it .................................... 15
Symbols ............................................... 16
Operating safety .................................. 17
Proper use of the vehicle ............... 17
Problems with your vehicle .................. 18
Reporting safety defects...................... 19
Reporting safety defects ................ 19
At a glance.......................................... 21
Cockpit ................................................. 22
Instrument cluster ................................ 24
Multifunction steering wheel ................ 26
Center console ..................................... 27
Upper part ...................................... 27
Lower part ...................................... 28
Overhead control panel ........................ 29
Door control panel................................ 30Getting started................................... 31
Unlocking ............................................. 32
Unlocking with the SmartKey.......... 32
Adjusting .............................................. 34
Seats............................................... 34
Steering wheel ................................ 37
Mirrors ............................................ 38Driving .................................................. 40
Fastening the seat belt ................... 40
Starting the engine ......................... 43
Switching on headlamps ................. 46
Turn signals and high beam ............ 46
Windshield wipers ........................... 47
Rear window wiper/washer ............ 49
Problems while driving.................... 50
Parking and locking .............................. 51
Parking brake ................................. 51
Switching off headlamps................. 52
Turning off engine ........................... 52
Safety and Security........................... 55
Occupant safety ................................... 56
Airbags ........................................... 57
Seat belts ....................................... 62
Children in the vehicle .................... 65
Blocking rear door window
operation ........................................ 71
Panic alarm .......................................... 73

ContentsAt the gas station............................... 224
Refueling ...................................... 224
Check regularly and before
a long trip ..................................... 225
Engine compartment.......................... 227
Hood ............................................ 227
Engine oil...................................... 228
Transmission fluid level ................ 232
Coolant level ................................ 232
Windshield/rear window washer
system and headlamp cleaning
system.......................................... 234
Battery ............................................... 235
Tires and wheels ................................ 236
Important guidelines .................... 236
Life of tire ..................................... 237
Direction of rotation ..................... 237
Checking tire inflation pressure ... 237
Rotating wheels............................ 238
Winter driving..................................... 240
Winter tires................................... 240
Block heater (Canada only) .......... 240
Snow chains ................................. 241Maintenance ...................................... 242
Clearing the service indicator ...... 242
Service term exceeded ................ 242
Calling up the service indicator .... 243
Resetting the service indicator..... 243
Vehicle care ....................................... 244
Cleaning and care of the vehicle .. 244
Practical hints.................................. 251
What to do if … .................................. 252
Lamps in instrument cluster ........ 252
Lamp in center console ................ 259
Messages in the multifunction
display.......................................... 260
Where will I find ...? ........................... 283
First aid kit ................................... 283
Vehicle tool kit ............................. 283
Vehicle jack.................................. 284
CD changer .................................. 284
Spare wheel ................................. 285Unlocking/locking in an emergency .. 287
Unlocking the vehicle................... 287
Locking the vehicle ...................... 288
Changing batteries in
the SmartKey ............................... 288
Fuel filler flap ............................... 290
Manually unlocking the
transmission gear selector lever .. 290
Opening/closing in an emergency .... 292
Sliding/pop-up roof ..................... 292
Brush guard* ..................................... 293
Lowering and raising brush guard 294
Replacing bulbs ................................. 295
Bulbs ............................................ 295
Replacing bulbs for front lamps ... 297
Replacing bulbs for rear lamps .... 301
Replacing wiper blades ...................... 304
Removing wiper blades ................ 304
Installing wiper blades ................. 305
Flat tire .............................................. 306
Preparing the vehicle ................... 306
Mounting the spare wheel ........... 307

12 IntroductionOperator’s ManualMaintenance
The Service Booklet describes all the nec-
essary maintenance work which should be
performed at regular intervals.
Always have the Service Booklet with you
when you take the vehicle to your autho-
rized Mercedes-Benz Light Truck Center
for service. The service advisor will record
each service in the booklet for you.
Roadside Assistance
The Mercedes-Benz Roadside Assistance
Program provides factory-trained technical
help in the event of a breakdown. Calls to
the toll-free Roadside Assistance number
1-800-FOR-MERCedes (in the USA)
1-800-387-0100 (in Canada)
will be answered by Mercedes-Benz Cus-
tomer Assistance Representatives
24 hours a day, 365 days a year.
Roadside Assistance will be provided in ac-
cordance with standard program guide-
lines which include providing service to the
vehicle up to a reasonable distance from a
paved roadway. We will make every effort
to assist in a breakdown situation, howev-
er, the accessibility of your vehicle will be
determined by our authorized
Mercedes-Benz Light Truck Center techni-
cian or the tow service provider on a case
by case basis and may be a factor in our
ability to respond.Additional charges may be applicable for a
breakdown location determined not to be a
reasonably accessible roadside location as
determined by our authorized technician
and tow service provider.
For additional information refer to the
Mercedes-Benz Roadside Assistance Pro-
gram Brochure in your glove box.

17 Introduction
Operating safety
Operating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:

the safety precautions in this manual


the “Technical data” section in this
manual


traffic rules and regulations


motor vehicle laws and safety stan-
dards
Warning!
G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modifications made may
produce an undesired effect on other sys-
tems. Electronic malfunctions could seri-
ously impair the operating safety of your
vehicle.
See your authorized Mercedes-Benz Light
Truck Center for repairs or modifications to
electronic components.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.
Warning!
G
Heavy blows against the vehicle underbody
or tires / wheels, for example when running
over an obstacle, road debris or a pothole,
may cause serious damage and impair the
o per at i ng s a fet y of yo ur veh ic l e. I f y ou f ee l a
sudden significant vibration or ride distur-
bance, or you suspect that damage to your
vehicle has occurred, you should turn on
your hazard warning flashers, carefully slow
down, and drive with caution to an area
which is a safe distance from the road.
Inspect the vehicle underbody and
tires / wheels for possible damage. If the ve-
hicle appears unsafe, have it towed to the
nearest authorized Mercedes-Benz Light
Truck Center or other qualified maintenance
or repair facility for further inspection or re-
pairs.
Warning!
G
Various warning labels are attached to your
vehicle. These warning labels are intended
to make you and others aware of various
risks. You should not remove any of these
warning labels unless explicitly instructed to
do so by information on the label itself. Re-
moval of any of these labels may cause you
and others to be unaware of certain risks
which may result in an accident and/or per-
sonal injury.

122 Controls in detailControl systemNAVI menu
The
NAVI
menu contains the functions
needed to operate your navigation system.

Press buttonè orÿ repeatedly
until you see the message
NAVI
in the
display.


If the navigation system is off, the mes-
sage
NAVI OFF
is shown in the display.


If the navigation system is on, the mes-
sage
NAVI ACTIVE
is shown in the dis-
play.
Please refer to the COMAND manual for in-
structions on how to activate the route
guidance system*.
Malfunction memory menu
Use the malfunction memory menu to scan
malfunction and warning messages that
may be stored in the system. The informa-
tion shown in the display depends on
whether malfunctions have actually oc-
curred.

Press buttonè orÿ repeatedly
until you see the malfunction message
memory in the display.
No malfunction messages
If no malfunctions have occurred, the mes-
sage in the display is:
NO MALFUNCTIONMalfunctions have occurred
If malfunctions have occurred, you will see
the number of malfunctions in the display:
1Number of malfunctions
Press buttonk orj.
The stored messages will now be dis-
played in order. See the “Practical
hints” section for malfunction and
warning messages (
page 260).
Warning!
G
Malfunction and warning messages are only
indicated for certain systems and are inten-
tionally not very detailed. The malfunction
and warning messages are simply a remind-
er with respect to the operation of certain
systems and do not replace the owner’s
and/or driver’s responsibility to maintain
the vehicle’s operating safety by having all
required maintenance and safety checks
performed on the vehicle and by bringing
the vehicle to an authorized Mercedes-Benz
Light Truck Center to address the malfunc-
tion and warning messages (
page 260).

205 Operation
The first 1000 miles (1500 km)
Driving instructions
At the gas station
Engine compartment
Battery
Tires and wheels
Winter driving
Maintenance
Vehicle care

207 Operation
Driving instructions
Driving instructions
Drive sensibly – save fuel
Fuel consumption, to a great extent, de-
pends on driving habits and operating con-
ditions.
To save fuel you should:

Keep tires at the recommended infla-
tion pressures.


Remove unnecessary loads.


Allow engine to warm up under low
load use.


Avoid frequent acceleration and decel-
eration.


Have all maintenance work performed
at the intervals specified in the Service
Booklet and as required by the FSS.
Contact an authorized Mercedes-Benz
Light Truck Center.
Fuel consumption is also increased by driv-
ing in cold weather, in stop-and-go traffic,
on short trips and in hilly country.
Drinking and driving
Pedals
Warning!
G
Drinking and driving and/or taking drugs
and driving are very dangerous combina-
tions. Even a small amount of alcohol or
drugs can affect your reflexes, perceptions
and judgement.
The possibility of a serious or even fatal ac-
cident are greatly increased when you drink
or take drugs and drive.
Do not drink or take drugs and drive or allow
anyone to drive who has been drinking or
taking drugs.
Warning!
G
Keep driver’s foot area clear at all times. Ob-
jects stored in this area may impair pedal
movement.

222 OperationDriving instructionsDriving abroad
Abroad, there is a widely-spread
Mercedes-Benz service network at your
disposal. If you plan to drive into areas
which are not listed in the index of your
Mercedes-Benz Light Truck Center directo-
ry, you should request pertinent informa-
tion from your authorized Mercedes-Benz
Light Truck Center.
Catalytic converter
Your Mercedes-Benz is equipped with
monolithic-type catalytic converters, an
important element in conjunction with the
oxygen sensors to achieve substantial con-
trol of the pollutants in the exhaust emis-
sions. Keep your vehicle in proper
operating condition by following our rec-
ommended maintenance instructions as
outlined in your Service Booklet.
Emission control
Certain engine systems serve to keep the
toxic components of the exhaust gases
within permissible legal limits.
These systems, of course, will function
properly only when maintained strictly ac-
cording to factory specifications. Any ad-
justments on the engine should, therefore,
be carried out only by qualified
Mercedes-Benz Light Truck Center autho-
rized technicians. Engine adjustments
should not be altered in any way. More-
over, the specified service jobs must be
!To prevent damage to the catalytic con-
verters, use only premium unleaded
gasoline in this vehicle.
Any noticeable irregularities in engine
operation should be repaired promptly.
Otherwise, excessive unburned fuel
may reach the catalytic converter,
causing it to overheat and start a fire.
Warning!
G
As with any vehicle, do not idle, park or op-
erate this vehicle in areas where combusti-
ble materials such as grass, hay or leaves
can come into contact with the hot exhaust
system, as these materials could be ignited
and cause a vehicle fire.