2004 MERCEDES-BENZ C230 KOMPRESSOR SPORT premium

ContentsTechnical data.................................. 335
Spare parts service ............................ 336
Warranty coverage ............................. 337
Loss of Service and Warranty
Information Booklet...................... 337
Identification labels............................ 338
Layout of poly-V-belt drive ................. 339
C 230 Kompressor Sport.............. 339
C 240/C 320 (all models) ............ 339
C 32 AMG..................................... 339
Engine ................................................ 340
Rims and Tires ................................... 342
Same size tires ............................. 343
Mixed size tires ............................ 344
Minispare wheel ........................... 345
Electrical system................................ 346
Main dimensions................................ 347
Weights .............................................. 348Fuels, coolants, lubricants, etc. ......... 349
Capacities .................................... 349
Engine oils.................................... 352
Engine oil additives ...................... 352
Air conditioning refrigerant .......... 352
Brake fluid .................................... 352
Premium unleaded gasoline ......... 353
Fuel requirements ........................ 353
Gasoline additives ........................ 354
Flexible Fuel Vehicles ................... 354
Coolants....................................... 356
Windshield washer and headlamp
cleaning* system ......................... 358
Consumer information ....................... 359
Uniform tire quality grading ......... 359
Technical terms............................... 361Index................................................. 367

247 Operation
Driving instructions
Catalytic converter
Your Mercedes-Benz is equipped with
monolithic-type catalytic converters, an
important element in conjunction with the
oxygen sensors to achieve substantial
control of the pollutants in the exhaust
emissions. Keep your vehicle in proper
operating condition by following our
recommended maintenance instructions
as outlined in your Service Booklet.
Emission control
Certain systems of the engine serve to
keep the toxic components of the exhaust
gases within permissible limits required by
law.
These systems, of course, will function
properly only when maintained strictly
according to factory specifications. Any
adjustments on the engine should,
therefore, be carried out only by qualified
Mercedes-Benz Center authorized techni-
cians. Engine adjustments should not be
altered in any way. Moreover, the specified
service jobs must be carried out regularly
according to Mercedes-Benz servicing
requirements. For details refer to the
Service Booklet.
!To prevent damage to the catalytic
converters, only use premium unleaded
gasoline in this vehicle.
Any noticeable irregularities in engine
operation should be repaired promptly.
Otherwise, excessive unburned fuel
may reach the catalytic converter,
causing it to overheat and start a fire.
Warning!
G
As with any vehicle, do not idle, park or
operate this vehicle in areas where combus-
tible materials such as grass, hay or leaves
can come into contact with the hot exhaust
system, as these materials could be ignited
and cause a vehicle fire.

249 Operation
At the gas station
At the gas station
RefuelingThe fuel filler flap is located on the
right-hand side of the vehicle towards the
rear. Locking/unlocking the vehicle with
the SmartKey automatically locks/unlocks
the fuel filler flap.

Turn the engine off by turning the
SmartKey to position0.

Remove the SmartKey from the starter
switch.
Warning!
G
Gasoline is highly flammable and poisonous.
It burns violently and can cause serious
injury. Whenever you are around gasoline,
avoid inhaling fumes and skin contact,
extinguish all smoking materials. Never
allow sparks, flame or smoking materials
near gasoline!
Warning!
G
Flexible Fuel Vehicles only (identified by a
label reading Premium gasoline or E85
only! on fuel filler flap):
Ethanol fuel (E85) and its vapors are highly
flammable, poisonous and burn easily. Etha-
nol fuel can cause serious injuries if ignited
or if you come into contact with it or inhale
fumes of it. Avoid inhalation of Ethanol
fumes and skin contact with Ethanol. Extin-
guish all open flames before fueling. Never
smoke or create sparks close to Ethanol.


250 OperationAt the gas station
Open fuel filler flap by pushing at the
point indicated by the arrow.
The fuel filler flap springs open.

Turn fuel cap to the left and hold on to
it until possible pressure is released.

Take off cap and set it in the recess on
fuel filler flap.
To prevent fuel vapors from escaping
into open air, fully insert filler nozzle
unit.

Only fill your tank until the filler nozzle
unit cuts out – do not top up or overfill.

Replace fuel cap by turning it to the
right.
You will hear when fuel cap is
tightened.

Close fuel filler flap.Warning!
G
Overfilling of the fuel tank may create
pressure in the system which could cause a
gas discharge. This could cause the gas to
spray back out when removing the fuel
pump nozzle, which could cause personal
injury.
iOnly use premium unleaded gasoline
with a minimum Posted Octane Rating
of 91 (average of 96 RON/86 MON).
Information on gasoline quality can
normally be found on the fuel pump.
More information on gasoline can be
found in the Factory Approved Service
Products pamphlet.
Flexible Fuel Vehicles are identified by
a label reading Premium gasoline or
E85 only! on fuel filler flap.
For more information, see “Flexible
Fuel Vehicles” (
page 354).
iLeaving the engine running and the fuel
cap open can cause the? malfunc-
tion indicator lamp to illuminate.
For more information, see “Practical
hints” (
page 276).


350 Technical dataFuels, coolants, lubricants, etc.
Model
Capacity
Fuels, coolants, lubricants, etc.
Front axle
C2404MATIC
C3204MATIC
0.5 US qt (0.46 l)
Hypoid gear oil SAE 85 W 90
Transfer case
C2404MATIC
C3204MATIC
approx. 0.62 US qt (0.59 l)
MB Transfer case fluid
Power steering
approx. 1.1 US qt (1.0 l)
MB Power Steering Fluid (Pentosin CHF 11S)
Front wheel hubs
approx. 2.1oz (60g) each
High temperature roller bearing grease
Brake system
0.5 US qt (0.5 l)
MB Brake Fluid (DOT 4+)
Cooling system
C 230 Kompressor Sport
C 240 (all models)
C 320 (all models)
C32AMG
approx. 5.9 US qt (5.6 l)
approx. 6.8 US qt (6.4 l)
approx. 6.8 US qt (6.4 l)
approx. 6.8 US qt (6.4 l)
MB 325.0 Anticorrosion/antifreeze agent
Fuel tank
including a reserve of
16.4 US gal (62.0 l)
2.1 US gal (8.0 l)
Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON/86 MON)Flexible Fuel Vehicle (identified by a label
reading Premium gasoline or E85 only! on
fuel filler flap):
Alternative fuel: Ethanol fuel (E85)

353 Technical data
Fuels, coolants, lubricants, etc.
Premium unleaded gasoline
Fuel requirements
Only use premium unleaded meeting
ASTM standard D 439:

The octane number (posted at the
p um p) m us t be 91 mi n. It i s an a vera ge
of both the Research (R) octane num-
ber and the Motor (M) octane number:
(R+M)/2. This is also known as the
ANTI-KNOCK INDEX.Unleaded gasoline containing oxygenates
such as Ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not
exceed 10%; MTBE must not exceed 15%.
The ratio of Methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of Ethanol and Methanol is
not allowed. Gasohol, which contains 10%
Ethanol and 90% unleaded gasoline, can
be used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.
!To maintain the engine’s durability and
performance, premium unleaded gaso-
l i n e m u s t b e u s e d . I f p r e m i u m u n l e a d e d
is not available and low octane fuel is
used, follow these precautions:

Have the fuel tank only partially
filled with unleaded regular and fill
up with premium unleaded as soon
as possible.


Avoid full throttle driving and abrupt
acceleration.


Do not exceed an engine speed of
3 000 rpm if the vehicle is loaded
with a light load such as two
persons and no luggage.


Do not exceed
2/3 of maximum
accelerator pedal position if the
vehicle is fully loaded or operating
in mountainous terrain.
iFlexible Fuel Vehicles (identified by a
label reading Premium gasoline or
E85 only! are designed to operate on
premium unleaded gasoline or Ethanol
fuel (E85) or any mixture of these two.
See notes on Flexible Fuel Vehicles
(page 354).

354 Technical dataFuels, coolants, lubricants, etc.Gasoline additives
A major concern among engine
manufacturers is carbon build-up caused
by gasoline. Mercedes-Benz recommends
only the use of quality gasoline containing
additives that prevent the build up of
carbon deposits.
After an extended period of using fuels
without such additives, carbon deposits
can build up especially on the intake valves
and in the combustion area, leading to
engine performance problems such as:

Warm-up hesitation


Unstable idle


Knocking/pinging


Misfire


Power loss
Do not blend any specific fuel additives
with fuel. This only results in unnecessary
cost and may be harmful to engine
operation.Damage or malfunctions resulting from
poor fuel quality or from blending specific
fuel additives are not covered by the
Mercedes-Benz Limited Warranty.
Flexible Fuel Vehicles
Flexible Fuel Vehicles are identified by a
label reading Premium gasoline or E85
only! on fuel filler flap.
These vehicles are designed to operate on
premium unleaded gasoline or Ethanol
fuel (E85), or on any mixture of these two.
Ethanol fuel (E85) is a mixture of
approximately 85% Ethanol and 15%
unleaded gasoline.Switching fuels
For best performance and driveability it is
recommended to use either one or the
other fuel. A refueling pattern that
alternates between the two different fuels
should be avoided if possible.
Warning!
G
Ethanol fuel (E85) and its fumes are highly
flammable, poisonous and burn easily. Etha-
nol fuel can cause serious injuries if ignited
or if you come into contact with it or inhale
fumes of it. Avoid inhalation of Ethanol
fumes and skin contact with Ethanol. Extin-
guish all open flames before fueling. Never
smoke or create sparks close to Ethanol.

378 IndexFSS 265, 362
Fuel 250
Additives 354
Cruising range 355
E85 (Ethanol fuel) 355
Fuel reserve warning lamp 278
Gasoline additives 354
Message in display 293
Premium unleaded
gasoline 250, 350, 353
Requirements 353, 354
Reserve warning 23
Switching (Flexible Fuel Vehicle) 354
Technical data 350
Fuel additives 354
Fuel cap
Message in display 293
Fuel consumption statistics
After start 137
Since last reset 137Fuel filler flap 249
Locking 249
Opening in an emergency 308
Unlocking 249
Fuel requirements 353
For ethanol fuel 354
Fuel reserve tank
Message in display 293
Fuel tank
Capacity 350
Filler flap 249
Fuels, coolants, lubricants etc.
Capacities 349
Functions (control system) 114, 117
Resetting 124
Fuse box
Auxiliary in trunk 334
In engine compartment 333
In passenger compartment 332Fuse chart 332
Fuse extractor 334
Fuses 332
Auxiliary fuse box in trunk 334
Fuse box in engine compartment 333
Fuse box in
passenger compartment 332
Fuse chart 332
Fuse extractor 334
Spare fuses 334
G
Garage door opener 27, 231
Gasoline additives 354
Gasoline see Fuel
Gear range 362
Automatic transmission* 144
Limiting 144
Shifting into optimal 143
Gear range limit
Canceling 143