2004 MAZDA MODEL SPEED MX-5 MIATA manual transmission

7-15
In Case of an Emergency
Emergency Starting
Form No. 8T02-EA-03L
You can’t start a vehicle with an automatic
transmission by pushing it.
Push-Starting
Towing a Vehicle to Start It:
Towing a vehicle to start it is
dangerous. The vehicle being towed
could surge forward when its engine
starts, causing the two vehicles to
collide. The occupants could be
injured. Never tow a vehicle to start it.
You shouldn ’t push-start a vehicle that
has a manual transmission. It can
damage the emission control system.
WARNING
CAUTION
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8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8T02-EA-03L

Schedule 1
I:
Inspect: Inspect and clean, repair, adjust, or replace if necessary.
R: Replace
C: Clean
L: Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
CHASSIS and BODY
* According to state / provincial and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability.Maintenance Interval
(Number of months or kilometers (miles),
whichever comes first) Months 6 12182430364248
× 1000 km 12 24 36 48 60 72 84 96
× 1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Engine valve clearance I
Engine timing belt Replace every 96,000km (60,000miles)
Drive belt (tension) II
Engine oil MX-5/miata
RRRRRRRR
MAZDASPEED MX-5 Replace every 8,000km (5,000miles) or 5 months
Engine oil filter MX-5/miata
RRRRRRRR
MAZDASPEED MX-5 Replace every 8,000km (5,000miles) or 5 months
Cooling system II
Engine coolant Replace at first 96,000 km (60,000 miles) or
48 months ; after that, every 24 months
Idle speed II
Air filter CCRC
Fuel lines and hoses
*II
Hoses and tubes for emission
*I
Spark plugs MX-5/miata
RR
MAZDASPEED MX-5 Replace every 160,000km (100,000miles)
Brake lines, hoses and connections II
Disc brakes IIII
Tire (Rotation) Rotate every 12,000km (7,500miles)
Steering operation and linkages II
Manual transmission oil R
Rear differential oil R
Front and rear suspension ball joints II
Driveshaft dust boots II
Exhaust system and heat shields Inspect every 72,000km (45,000miles) or 60 months
All locks and hinges LLLLLLLL
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8-6
Maintenance and Care
Scheduled Maintenance
Form No. 8T02-EA-03L
I:Inspect: Inspect and clean, repair, adjust, or replace if necessary.
R: Replace
L: Lubricate
CHASSIS and BODY Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first) Months 4 8 12 16 20 24 28 32 36 40 44 48
× 1000 km 8 1624324048566472808896
× 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Brake lines, hoses and connections II
Brake and clutch fluid level IIIIIIIIIIII
Disc brakes IIII
Tire (Rotation) Rotate every 8,000km (5,000miles)
Tire inflation pressure and tire wear IIIIIIIIIIII
Steering operation and linkages II
Power steering fluid level IIIIIIIIIIII
Manual transmission oil RR
Rear differential oil RR
Front and rear suspension ball joints II
Driveshaft dust boots II
Exhaust system and heat shields Inspect every 72,000km (45,000miles) or 60 months
All locks and hinges LLLLLLLLLLLL
Washer fluid level IIIIIIIIIIII
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8-9
Maintenance and Care
Scheduled Maintenance
Form No. 8T02-EA-03L
I:Inspect: Inspect and clean, repair, adjust, or replace if necessary.
R: Replace
T: Tighten
EMISSION CONTROL SYSTEM
ELECTRICAL SYSTEM
CHASSIS and BODY
*5 This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper blades), and power windows.
*6 If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle is operated in extremely humid climates, change the brake fluid annually.
Maintenance
Interval
(Number of
months or
kilometers (miles),
whichever
comes first) Months 6 121824303642485460667278849096
× 1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
× 1000 miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Evaporative system IIIIIIII
All electrical system
*5IIIIIIII
Brake pedals and clutch pedals IIIIIIIIIIIIIIII
Brake lines, hoses and
connections IIIIIIII
Clutch fluid IIIIIIIIIIIIIIII
Brake fluid
*6IIIRIIIRIIIRIIIR
Parking brake IIIIIIIIIIIIIIII
Power brake unit and hoses IIIIIIII
Disc brakes IIIIIIIIIIIIIIII
Power steering fluid and lines IIIIIIIIIIIIIIII
Steering operation and gear
housing IIIIIIII
Steering linkages, tie rod ends
and arms IIIIIIII
Manual transmission oil R
Rear differential oil RR
Front and rear suspension and
ball joints IIII
Automatic transmission fluid
level IIIIIIII
Drive shaft dust boots IIII
Bolts and nuts on chassis and
body TTTTTTTT
Body condition (for rust,
corrosion and perforation)
(except Australian model) Inspect annually
Exhaust system heat shields Inspect every 80,000 km (50,000 miles)
Tire (including spare tire)(with
inflation pressure adjustment) IIIIIIII
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8-10
Maintenance and Care
Form No. 8T02-EA-03L
Owner Maintenance
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.

When Refueling
• Brake and clutch fluid level (page 8-18)
• Engine coolant level (page 8-15)
• Engine oil level (page 8-13)
• Washer fluid level (page 8-22)


At Least Monthly
• Tire inflation pressures (page 8-28)


At Least Twice a Year (For Example, Every Spring and Fall)
• Automatic transmission fluid level (page 8-21)
• Power steering fluid level (page 8-20)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
• Air filter (page 8-24)
• Engine coolant (page 8-15)
• Engine oil (page 8-14)
Owner Maintenance Schedule
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8-12
Maintenance and Care
Owner Maintenance
Form No. 8T02-EA-03L
Engine Compartment Overview
Fuse blockEngine oil-filler cap Cooling system cap Power steering fluid filler cap/dipstick Air filterClutch fluid reservoir
(Only for manual
transmission model)
Automatic transmission fluid-level dipstick
(Only for automatic transmission model)
Engine oil dipstickBrake fluid reservoir
Washer fluid reservoir
(TypeA)
The battery is in the trunk
Engine coolant
reservoirWasher fluid reservoir (TypeB)
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10-4
Form No. 8T02-EA-03L
Specifications

Engine

Electrical System

Lubricant Quality
* Refer to the recommended SAE viscosity numbers on page 8-13 .
Specifications
Item
Specification
Type DOHC-16V in-line, 4-cylinder
Bore ×Stroke 83.0 mm × 85.0 mm (3.3 × 3.4 in)
Displacement 1,840 ml (1,840 cc, 112.2 cu in)
Compression ratio MX-5/miata
10.0
MAZDASPEED MX-5 9.5
Item Specification
Battery Maintenance-free, 12V-32AH/5HR
Alternator 12 V - 80 A
Starter 12 V - 1.0 kW
Spark-plug
number MX-5/miata
NGK
BKR5E11, BKR6E11
DENSO K16PR-U11, K20PR-U11
MAZDASPEED
MX-5 DENSO
SK16PR-F8
Spark-plug gap MX-5/miata
1.0—1.1mm (0.040 —0.043 in)
MAZDASPEED MX-5 0.7—0.8mm (0.027 —0.031 in)
Lubricant Classification
API Service ILSAC
Engine oil
*
SG (Energy Conserving II) —
SH (Energy Conserving II) GF-I
SJ GF-II
SL GF-III
Lubricant Classification
Manual transmission oil Any temperature
API Service GL-4 or GL-5
SAE
75W-90
Above 10 °C (50 °F) API Service GL-4 or GL-5
SAE
80W-90
Automatic transmission fluid ATF M-III or equivalent (e.g. Dexron® III)
Rear differential oil API Service
GL-5
SAE 90
Power steering fluid ATF M-III or equivalent (e.g. Dexron® III)
Brake/Clutch fluid SAE J1703 or FMVSS116 DOT-3
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10-5
Specifications
Form No. 8T02-EA-03L

Capacities
(Approximate Quantities)
Check oil and fluid levels with dipsticks or reservoir gauges.

Dimensions
* With license plate holder

We i g h t s

Air Conditioner
Item Unit
L US qt Imp qt
Engine oil With oil filter
3.843.3
Without oil filter 3.63.8 3.2
Coolant MX-5/miata
6.06.3 5.3
MAZDASPEED MX-5 6.26.6 5.5
Manual transmission oil 5-Speed transmission
2.02.1 1.8
6-Speed transmission 1.81.9 1.6
Automatic transmission fluid 6.77.1 5.9
Rear differential oil MX-5/miata
1.01.1 0.9
MAZDASPEED MX-5 0.80.85 0.7
Fuel tank 48.012.7
(US gal) 10.6
(Imp gal)
Item Vehicle specification
Overall length MX-5/miata
3,945 mm (155.3 in), 3,963 mm (156.0 in)
*
MAZDASPEED MX-53,964 mm (156.1 in), 3,983 mm (156.8 in)*
Overall width 1,678 mm (66.1 in)
Overall height 1,228 mm (48.4 in)
Front tread 1,415 mm (55.7 in)
Rear tread 1,440 mm (56.7 in)
Wheelbase 2,265 mm (89.2 in)
Item Weight
GVWR (Gross Vehicle Weight Rating) 1,337 kg (2,948 lb)
GAWR (Gross Axle Weight Rating) Front
685 kg (1,510 lb)
Rear 675 kg (1,488 lb)
Gas complies with SAE J639 Maximum operating charge
HFC134a (R134a) 0.4 kg (14.1 oz)
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