2004 MAZDA MODEL B-SERIES ignition

CHART SYMBOLS
I: Inspect, and if necessary correct, clean or replace
A: Adjust
R: Replace
L: Lubricate
Normal driving service intervals–perform at the months or distances
shown, whichever occurs first.
Maintenance Item Maintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60 (x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
ENGINE
Engine oil —every 6 months R RRRRRRRRRR R
Oil filter —every 6 months R RRRRRRRRRR R
PCV valve
AIR CLEANER
Air cleaner filter RR
IGNITION SYSTEM
Spark plugs *4
COOLING SYSTEM
Engine Coolant (green) Replace at first 45,000 miles (72,000 km) or 36 months, after that, every 30,000 miles (48,000 km)or 24 months
Engine Coolant (yellow) Replace at first 100,000 miles (160,000 km) or 60 months; after that, every 50,000 miles (80,000 km)or 36 months
Coolant condition and protection,
hoses and clamps —annually —prior
to cold weather every 12 months III I
CHASSIS AND BODY
Wheel lug nut torque *1 IIIIIIIIIII I
Inspect tires for wear and rotate (X
= recommended interval for optimal
tire life) IXIXXIXXIXX I
Clutch reservoir fluid level IIIIII
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
Canadian French (fr-can)
Maintenance and Specifications
180

*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle’s useful life.
Schedule I continued
Maintenance Item Maintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 miles 65 70 75 80 85 90 95 100 105 110 115 120 (x 1000 km)
(104)(112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)
ENGINE
Engine oil —every 6 months R RRRRRRRRRR R
Oil filter —every 6 months R RRRRRRRRRR R
PCV valve R
AIR CLEANER
Air cleaner filter RR
IGNITION SYSTEM
Spark plugs *4 R
COOLING SYSTEM
Engine Coolant (green) Replace at first 45,000 miles (72,000 km) or 36 months, after that, every 30,000 miles (48,000 km)or 24 months
Engine Coolant (yellow) Replace at first 100,000 miles (160,000 km) or 60 months; after that, every 50,000 miles (80,000 km)or 36 months
Coolant condition and protection,
hoses and clamps —annually —prior
to cold weather every 12 months III I
CHASSIS AND BODY
Wheel lug nut torque *1 IIIIIIIIIII I
Inspect tires for wear and rotate (X
= recommended interval for optimal
tire life) XXIXXIXXIXX I
Clutch reservoir fluid level IIIIII
Front wheel bearings (4x2) L
Disc brake system III I
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
Canadian French (fr-can)
Maintenance and Specifications
182

Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
•Place approved fuel container on
the ground.
• DO NOT fill a fuel container while
it is in the vehicle (including the
cargo area/pickup bed).
• Keep the fuel pump nozzle in contact with the fuel container while
filling.
• DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle: 1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it stops.
“Check Fuel Cap” illuminates when the ignition is turned to the ON
position to ensure your bulb is working. When this light turns on, check
the fuel filler cap. Continuing to operate the vehicle with the Check Fuel
Cap light on, can activate the Service Engine Soon warning. When the
fuel filler cap is properly re-installed, the light(s) will turn off after a
period of normal driving. It may take a long period of time for the
system to detect an improperly installed fuel filler cap.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The warranty may be void
for any damage to the fuel tank or fuel system if the correct
genuine Mazda fuel filler cap is not used.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
Canadian French (fr-can)
Maintenance and Specifications
211

If you are experiencing a rough or rolling idle after start-up with the
outside temperature above 27°C (80° F), the idle should improve within
10 to 30 seconds. If the problems persist below this temperature, see
your authorized Mazda dealership.
Cleaner air
Mazda endorses the use of reformulated “cleaner-burning”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
• You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
• Your “Check Engine” indicator may come on. For more information on
the “Check Engine” indicator, refer to the Instrument Cluster
chapter.
Fuel Filter
For fuel filter replacement, see your authorized Mazda dealership. Refer
to the service maintenance section for the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized Mazda part. The
customer warranty may be void for any damage to the fuel system
if an authorized Mazda fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,600 km (1,000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3,000 km –5,000 km (2,000 miles-3,000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in the Refill capacities
section of this chapter.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
Canadian French (fr-can)
Maintenance and Specifications
214

The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
• Use the same filling rate setting (low —medium —high) each time
the tank is filled.
• Allow no more than 2 automatic click-offs when filling.
• Always use fuel with the recommended octane rating.
• Use a known quality gasoline, preferably a national brand.
• Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
• Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in kilometers or miles).
2. Each time you fill the tank, record the amount of fuel added (in liters or gallons).
3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading.
4. Subtract your initial odometer reading from the current odometer reading.
5. Follow one of the simple calculations in order to determine fuel economy:
Calculation 1: Multiply liters used by 100, then divide by total
kilometers traveled.
Calculation 2: Divide total miles traveled by total gallons used.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
Canadian French (fr-can)
Maintenance and Specifications
215

•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle service maintenance section.
Conditions
• Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
• Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
• Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
• Using fuel blended with alcohol may lower fuel economy.
• Fuel economy may decrease with lower temperatures during the first
12–16 km (8–10 miles) of driving.
• Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
• Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
• Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
• Close windows for high speed driving.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
• Use only the specified fuel listed.
• Avoid running out of fuel.
• Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
• Have the items listed in your service maintenance section performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
section are essential to the life and performance of your vehicle and to
its emissions system.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
Canadian French (fr-can)
Maintenance and Specifications
217

3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDISEDIS
Compression
ratio 9.7:1
9.14:19.7:1
VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab mm (in)SuperCab mm
(in)
(1) Overall length 4 786 (188.4) 5 168 (203.4)
(2) Overall width 1 785 (70.3) 1 785 (70.3)
(3) Overall height 4x2/4x4 1 651 (65.0) / 1 727 (68.0)1 651 (65.0) /
1 727 (68.0)
(4) Wheelbase 2 831 (111.4) 3 192 (125.7)
(5) Track - Front 1 486 (58.5) 1 485 (58.5)
(5) Track - Rear 1 455 (57.3) 1 455 (57.3)
2004 Mazda B Series(mbs)
Owners Guide (post-2002-fmt)
Canadian French (fr-can)
Maintenance and Specifications
244

refill capacities ........................240
specifications ..................243–244
Exhaust fumes ..........................109
F
Flexible Fuel Vehicle (FFV) ....208
Fluid capacities .........................240
Foglamps .....................................34
Four-Wheel Drive vehicles .......119 driving off road .......................121
electronic shift ........................120
indicator light .........................120
preparing to drive your
vehicle .....................................113
Fuel ............................................208 calculating fuel economy .......214
cap ...........................................211
capacity ...................................240
choosing the right fuel ...........212
detergent in fuel .....................214
filling your vehicle with
fuel ...........................208, 211, 214
filter, specifications ................214
fuel pump shut-off switch .....137
improving fuel economy ........214
octane rating ...................212, 244
quality ......................................213
running out of fuel .................214
safety information relating to
automotive fuels .....................208
Fuel - flex fuel vehicle
(FFV) .................................208, 212
Fuel pump shut-off switch .......137
Fuses ..................................138–139
G
Gas cap (see Fuel cap) ............211 Gas mileage
(see Fuel economy) .................214
Gauges .........................................16
GAWR (Gross Axle Weight
Rating)
calculating ...............................127
GVWR (Gross Vehicle Weight
Rating) calculating ...............................127
H
Hazard flashers .........................137
Headlamps ...................................34 aiming ........................................35
bulb specifications ....................36
daytime running lights .............34
flash to pass ..............................35
high beam .................................35
replacing bulbs .........................37
turning on and off ....................34
Heating heating and air
conditioning system ...........31–32
Hood ..........................................188
I
Ignition ...............................105, 244
Infant seats
(see Safety seats) .......................93
Inspection/maintenance (I/M)
testing ........................................218
Instrument panel cleaning ...................................177
cluster ................................12, 177
lighting up panel and
interior .......................................35
location of components ............12
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
Canadian French (fr-can)
Index
250