2004 LINCOLN AVIATOR Repair

SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
for Emissions Defect and Emissions Performance Warranties. For a
detailed description of what is covered and what is not covered, refer to
theWarranty Guidethat is provided to you along with your Owner's
Guide.
Service Data Recording
Service date recorders in your vehicle are capable of collecting and
storing diagnostic information about your vehicle. This potentially
includes information about the performance or status of various systems
and modules in the vehicle, such as engine, throttle, steering or brake
systems. In order to properly diagnose and service your vehicle, Ford
Motor Company, Ford of Canada and service and repair facilities may
access vehicle diagnostic information through a direct connection to your
vehicle when diagnosing or servicing your vehicle.
Event Data Recording
Other modules in your vehicle Ð event data recorders Ð are capable of
collecting and storing data during a crash or near crash event. The
recorded information may assist in the investigation of such an event.
The modules may record information about both the vehicle and the
occupants, potentially including information such as:
²how various systems in your vehicle were operating;
²whether or not the driver and passenger seatbelts were buckled;
²how far (if at all) the driver was depressing the accelerator and/or the
brake pedal;
²how fast the vehicle was traveling; and
²where the driver was positioning the steering wheel.
To access this information, special equipment must be directly connected
to the recording modules. Ford Motor Company and Ford of Canada do
not access event data recorder information without obtaining consent,
unless pursuant to court order or where required by law enforcement,
other government authorities or other third parties acting with lawful
authority. Other parties may seek to access the information
independently of Ford Motor Company and Ford of Canada.
Introduction
6

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle's functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:The
indicator light illuminates when the
ignition is first turned to the ON
position to check the bulb. Solid
illumination after the engine is started indicates the On Board
Diagnostics System (OBD-II) has detected a malfunction. Refer toOn
board diagnostics (OBD-II)in theMaintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position
when the engine is not running, or in a position between ON and START,
P!
BRAKE
Instrument Cluster
Instrument Cluster
10

Engine coolant temperature:
Illuminates when the engine coolant
temperature is high. Stop the
vehicle as soon as safely possible, switch off the engine and let it cool.
Refer toEngine coolantin theMaintenance and Specifications
chapter.
Never remove the coolant recovery cap while the engine is
running or hot.
Low tire warning:Illuminates
when the low tire warning system is
enabled. If the light remains on
while driving, the tire pressure
should be checked, refer toLow
tire warningin theMaintenance and Specificationschapter. If this
light fails to illuminate when ignition is turned to ON, continues to flash
or remains on, have the system serviced immediately.
Warning Light display Customer Action
Warning light remains on²Check your tire pressure and
ensure your tires are properly
inflated.
²If your tires are inflated to the
manufacturers recommended air
pressure and the light remains on,
please have the system inspected
immediately by your servicing
dealership.
Warning light flashing (flashes
for 20 seconds either at start
up or while driving)²Your spare tire is in use. Repair the
road wheel to restore system function.
²If your tires are inflated to the
recommended air pressure, and your
spare tire is not in use, please have
the system inspected immediately by
your servicing dealership.
Instrument Cluster
12

DVD interaction (if equipped)
Your vehicle may be equipped with a DVD player. Your Lincoln
Navigation System (LNS) will interact with your DVD player, providing
you access and messages to the status of the system.
²Press AUDIO.
²Press DVD to access the DVD
screen.
You may select from different chapters, rewind or fast forward within the
current chapter, stop, play or pause the DVD. You may also select DVD
AUX mode (which would allow you to plug in and play games) and to
enable/disable headphones. For further information, refer to your DVD
supplement.
General information
Safety information
Please read and follow all stated safety precautions. Failure to do
so may increase your risk of collision and personal injury. Ford
Motor Company shall not be liable for any damages of any type
arising from failure to follow these guidelines.
Do not attempt to service, repair or modify the system. See your Ford or
Lincoln Mercury dealer.
The driver must not attempt to operate any detailed operation of
the navigation system while the vehicle is in motion. Give full
attention to driving and to the road. Pull off the road and park in a
safe place before performing detailed operations.
If the system is used for an extended period of time with the
vehicle stationary, ensure that the engine is running to avoid
draining the battery.
Do not apply pressure to the display screen.
Entertainment Systems
73

All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag (SRS) is
provided.
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
The National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant's chest and the driver air bag module.
Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
To properly position yourself away from the air bag:
²Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
²Recline the seat slightly one or two degrees from the upright position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifying or adding equipment to the front end of the vehicle
(including frame, bumper, front end body structure and tow
hooks) may affect the performance of the air bag system, increasing
the risk of injury. Do not modify the front end of the vehicle.
Additional equipment may affect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
Seating and Safety Restraints
175

The air bags inflate and deflate
rapidly upon activation. After air bag
deployment, it is normal to notice a
smoke-like, powdery residue or
smell the burnt propellant. This may
consist of cornstarch, talcum
powder (to lubricate the bag) or
sodium compounds (e.g., baking
soda) that result from the
combustion process that inflates the
air bag. Small amounts of sodium
hydroxide may be present which
may irritate the skin and eyes, but
none of the residue is toxic.
While the system is designed to help
reduce serious injuries, contact with a deploying air bag may also cause
abrasions, swelling or temporary hearing loss. Because air bags must
inflate rapidly and with considerable force, there is the risk of death or
serious injuries such as fractures, facial and eye injuries or internal
injuries, particularly to occupants who are not properly restrained or are
otherwise out of position at the time of air bag deployment. Thus, it is
extremely important that occupants be properly restrained as far away
from the air bag module as possible while maintaining vehicle control.
Several air bag system components get hot after inflation. Do not
touch them after inflation.
If the air bag has deployed,the air bag will not function again
and must be replaced immediately.If the air bag is not
replaced, the unrepaired area will increase the risk of injury in a collision.
The SRS consists of:
²driver and passenger air bag modules (which include the inflators and
air bags),
²one or more impact and safing sensors and diagnostic monitor (RCM),
²a readiness light and tone
²the electrical wiring which connects the components.
The RCM (restraints control module) monitors its own internal circuits
and the supplemental air bag electrical system wiring (including the
impact sensors, the system wiring, the air bag system readiness light, the
air bag back up power and the air bag ignitors).
Seating and Safety Restraints
177

Safety CanopyYsystem
Do not place objects or
mount equipment on or
near the headliner at the siderail
that may come into contact with a
deploying Safety Canopyy. Failure
to follow these instructions may
increase the risk of personal injury
in the event of a collision.
Do not lean your head on the door. The Safety Canopyycould
injure you as it deploys from the headliner.
Do not attempt to service, repair, or modify the Safety Canopyy
system, its fuses, the A, B, or C pillar trim, or the headliner on a
vehicle containing a Safety Canopyy. See your Ford or Lincoln
Mercury dealer.
All occupants of the vehicle including the driver should always
wear their safety belts even when an air bag SRS and Safety
Canopyysystem is provided.
To reduce risk of injury, do not obstruct or place objects in the
deployment path of the inflatable Safety Canopyy.
Seating and Safety Restraints
178

The Safety Canopyyis mounted to the roof side-rail sheet metal, behind
the headliner, above the first and second row seats. In certain lateral
collisions or rollover events, the Safety Canopyysystem will be
activated, regardless of which seats are occupied. The Safety Canopyyis
designed to inflate between the side window area and occupants to
further enhance protection provided in side impact collisions and rollover
events.
The fact that the Safety Canopyysystem did not activate in a collision
does not mean that something is wrong with the system. Rather, it
means the forces were not of the type sufficient to cause activation. The
Safety Canopyyis designed to inflate in certain side impact collisions or
rollover events, not in rear impact, frontal or near-frontal collisions,
unless the collision causes sufficient lateral deceleration or rollover
likelihood.
Several Safety Canopyy
system components get hot
after inflation. Do not touch them
after inflation.
If the Safety Canopyy
system has deployed,the
Safety Canopyywill not
function again. The Safety
Canopyysystem (including the
A, B and C pillar trim) must be
inspected and serviced by a
qualified technician in
accordance with the vehicle
service manual.If the Safety
Canopyyis not replaced, the
unrepaired area will increase the
risk of injury in a collision.
Determining if the system is operational
The SRS uses a readiness light in the instrument cluster or a tone to
indicate the condition of the system. Refer to theAir bag readiness
section in theInstrument Clusterchapter. Routine maintenance of the
air bag is not required.
Seating and Safety Restraints
180