2004 KIA Opirus brake

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Maintenance
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Checking the parking brake Check whether the stroke is within
specification when the parking brake
pedal is depressed with 20 kg (44 lb,
196 N) of force. Also, the parking
brake alone should securely hold the
vehicle on a fairly steep grade. If the
stroke is more or less than specified,
have the parking brake adjusted by
an Authorized Kia Dealer.
Stroke : 88~98 mm (3.5~3.8 in)
1GHA3011
PARKING BRAKE
CAUTION
Do not allow brake fluid to con-tact the vehicle's body paint, aspaint damage will result. Brakefluid, which has been exposedto open air for an extended timeshould never be used as itsquality cannot be guaranteed. Itshould be thrown out. Don't putin the wrong kind of fluid. Forexample, just a few drops ofmineral-based oil, such asengine oil, in your brake clutchsystem can damage brakeclutch system parts.
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STEERING WHEELPark the vehicle on level ground,
start the car and place the tire
wheels in the straight-ahead posi-
tion. Turn the steering wheel to the
left and right with a little force and
check the free play until you get a
feel for resistance against the tire
wheels movement.
Standard value: 30 mm (1.2 in) or
less✽ ✽
NOTICEIf the measured value exceeds the
standard value, have the system
checked by an authorized Kia deal-
er.
AUTOMATIC TRANSAXLEChecking the automatic
transaxle fluid level The automatic transaxle fluid level
should be checked regularly.
The volume of the transaxle fluid
changes with temperature. Although
it is best to check the level after hav-
ing driven the vehicle for at least 30
minutes, the level can be checked
after warming the fluid using the fol-
lowing procedure. 1. Park the vehicle on level ground
and firmly apply the parking brake.
2. Allow the engine to idle for about 2 minutes.
3. Depress the brake pedal and move the shift lever slowly through
all ranges then set it in P (Park).
4. With the engine still idling, pull out the dipstick, wipe it clean and rein-
sert it fully.
5. Pull out the dipstick again and check the fluid level.
1.2 in (30 mm)2GHN5100
1GHA5004
30 mm (1.2 in)
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If the fluid has been warmed to nor-
mal operating temperature of approx-
imately 70~80° C (158~176°F), the
fluid level should be within “HOT”
range.✽ ✽ NOTICE“COLD” scale is for reference only
and should NOT be used to deter-
mine transaxle fluid level.
✽ ✽NOTICENew automatic transaxle fluid
should be red. The red dye is added
so the assembly plant can identify it
as automatic transaxle fluid and dis-
tinguish it from engine oil or
antifreeze. The red dye, which is not
an indicator of fluid quality, is not
permanent. As the vehicle is driven,
the automatic transaxle fluid will
begin to look darker. The color may
eventually appear light brown.
Therefore, have an Authorized Kia
dealer change the automatic
transaxle fluid according to the
Scheduled Maintenance at the
beginning of this section.
CAUTION
 Low fluid level causes
transaxle slippage. Overfillingcan cause foaming, loss offluid and transaxle malfunc-tion.
 The use of a non-specified fluid could result in transaxlemalfunction and failure.
WARNING
- Parking brake
To avoid sudden movement of
the vehicle, apply parking brake
and depress the brake pedal
before moving the shift lever.
1GHA413
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Maintenance36
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Disc brake pads should be inspected
for wear whenever tires are rotated.✽ ✽ NOTICERotate radial tires that have an
asymmetric tread pattern only from
front to rear and not from right to
left.
Tire replacementIf the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1.6 mm (1/16 inch) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
Wheel alignment and tire
balance The wheels on your vehicle were
aligned and balanced carefully at the
factory to give you the longest tire life
and best overall performance.
In most cases, you will not need to
have your wheels aligned again.
However, if you notice unusual tire
wear or your vehicle pulling one way
or the other, the alignment may need
to be reset.
If you notice your vehicle vibrating
when driving on a smooth road, your
wheels may need to be rebalanced.✽ ✽NOTICEImproper wheel weights can dam-
age your vehicle's aluminum wheels.
Use only approved wheel weights.
2GHA5032
Tread wear indicator
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Maintenance
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BULB REPLACEMENT Use only the bulbs of the specifiedwattage.
Headlight bulb replacement ✽ ✽ NOTICEAfter heavy, driving rain or washing,
headlight and taillight lenses could
appear frosty. This condition is
caused by the temperature difference
between the lamp inside and outside.
This is similar to the condensation on
your windows inside your vehicle
during the rain and doesn’t indicate
a problem with your vehicle. If the
water leaks into the lamp bulb cir-
cuitry, have the vehicle checked by
an Authorized Kia Dealer.
WARNING
- Working on
the lights
Prior to working on the light,
firmly apply the parking brake
and ensure that the ignition
switch is turned to the “LOCK”
position to avoid sudden move-
ment of the vehicle and burning
your fingers or receiving an
electric shock.
CAUTION
If you don’ t have necessary
tools, the correct bulbs and the expertise, consult anAuthorized Kia Dealer. In manycases, it is difficult to replacevehicle light bulbs becauseother parts of the vehicle mustbe removed before you can getthe bulb. Especially if you mustremove the front bumper toreplace the light bulbs in thefront of the vehicle. This mayresult in damage to the vehicle.
2GHN5013
➀ Headlight (High)
➁ Headlight (Low)
➂ Front fog light
➃ Position light
➄ Front turn signal light
➅ Side mark light
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Maintenance48
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LUBRICANT SPECIFICATIONS Recommended lubricants To help achieve proper engine and
powertrain performance and durabil-
ity, use only lubricants of the proper
quality. The correct lubricants also
help promote engine efficiency that
results in improved fuel economy.
Engine oils labeled Energy
Conserving Oil are now available.
Along with other additional benefits,
they contribute to fuel economy by
reducing the amount of fuel neces-
sary to overcome engine friction.
Often, these improvements are diffi-
cult to measure in everyday driving,
but in a year’ s time, they can offer
significant cost and energy savings.
*¹ Refer to the recommended SAE viscosity numbers on the next page.These lubricants and fluids are recommended for use in your vehicle.
Lubricant Classification
Engine oil *¹
API Service SH or above
Automatic transaxle fluid DIAMOND ATF SP-III or SK ATF SP-III
Power steering fluid PSF-III
Brake fluid FMVSS116 DOT-3 or DOT-4
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EXTERIOR CARE Exterior general caution It is very important to follow the label
directions when using any chemical
cleaner or polish. Read all warning
and caution statements that appear
on the label.Finish maintenanceWashing To help protect your vehicle’ s finish
from rust and deterioration, wash it
thoroughly and frequently at least
once a month with lukewarm or cold
water.
If you use your vehicle for off-road
driving, you should wash it after each
off-road trip. Pay special attention to
the removal of any accumulation of
salt, dirt, mud, and other foreign
materials. Make sure the drain holes
in the lower edges of the doors and
rocker panels are kept clear and
clean. Insects, tar, tree sap, bird droppings,
industrial pollution and similar
deposits can damage your vehicle’
s
finish if not removed immediately.
Even prompt washing with plain
water may not completely remove all
these deposits. A mild soap, safe for
use on painted surfaces, may be
used.
After washing, rinse the vehicle thor-
oughly with lukewarm or cold water.
Do not allow soap to dry on the fin-
ish.
✽ ✽ NOTICEDo not use strong soap, chemical
detergents or hot water, and do not
wash the vehicle in direct sunlight or
when the body of the vehicle is
warm.
CAUTION
Water washing in the engine
compartment may cause thefailure of electrical circuitslocated in the engine compart-ment.
 Pay extreme attention to wash
the engine compartment byusing water.
WARNING
After washing the vehicle, test
the brakes while driving slowly
to see if they have been affected
by water. If braking performance
is impaired, dry the brakes by
applying them lightly while
maintaining a slow forward
speed.
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Bright-metal maintenance To remove road tar and insects,
use a tar remover, not a scraper or
other sharp object.
 To protect the surfaces of bright-
metal parts from corrosion, apply a
coating of wax or chrome preser-
vative and rub to a high luster.
 During winter weather or in coastal
areas, cover the bright metal parts
with a heavier coating of wax or
preservative. If necessary, coat the
parts with non-corrosive petroleum
jelly or other protective compound.
Underbody maintenanceCorrosive materials used for ice and
snow removal and dust control may
collect on the underbody. If these
materials are not removed, acceler-
ated rusting can occur on underbody
parts such as the fuel lines, frame,
floor pan and exhaust system, even
though they have been treated with
rust protection.
Thoroughly flush the vehicle under-
body and wheel openings with luke-
warm or cold water once a month,
after off-road driving and at the end
of each winter. Pay special attention
to these areas because it is difficult
to see all the mud and dirt. It will do
more harm than good to wet down
the road grime without removing it.
The lower edges of doors, rocker
panels, and frame members have
drain holes that should not be
allowed to clog with dirt; trapped
water in these areas can cause rust-
ing.
WARNING
After washing the vehicle, test
the brakes while driving slowly
to see if they have been affected
by water. If braking performance
is impaired, dry the brakes by
applying them lightly while
maintaining a slow forward
speed.
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