SERVICE DATA AND SPECIFICATIONS (SDS)
EC-649
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Revision: August 20072004 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureUBS00HE9
Idle Speed and Ignition TimingUBS00HEA
*1: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights and heater fan)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueUBS00HEB
Mass Air Flow SensorUBS00HEC
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorUBS00HED
Engine Coolant Temperature SensorUBS00HEE
A/F Sensor 1 HeaterUBS00HEF
Heated Oxygen sensor 2 HeaterUBS00HEG
Crankshaft Position Sensor (POS)UBS00HEH
Refer to EC-260, "Component Inspection" .
Camshaft Position Sensor (PHASE)UBS00HEI
Refer to EC-266, "Component Inspection" .
Throttle Control MotorUBS00HEJ
Fuel pressure at idling kPa (kg/cm2 , psi)Approximately 350 (3.57, 51)
Target idle speed
No-load*1 (in P or N position)650±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 15° ± 5° BTDC
Condition Calculated load value % (Using CONSULT-II or GST)
At idle14.0 - 33.0
At 2,500 rpm12.0 - 25.0
Supply voltage Battery voltage (11 - 14V)
Output voltage at idle1.1 - 1.4V*
Mass air flow (Using CONSULT-II or GST)3.0 - 9.0 g·m/sec at idle*
9.0 - 28.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.9 - 2.1
80 (176)0.31 - 0.37
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Resistance [at 25°C (77°F)] 3.3 - 4.3Ω
Resistance [at 25°C (77°F)] 5.0 - 7.0Ω
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω
EM-60Revision: August 2007
CYLINDER HEAD
2004 QX56
Removal and InstallationEBS00ILT
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-70, "REMOVAL" .
2. Remove the following components and related parts:
Auto tensioner of drive belts and idler pulley. Refer to EM-12, "DRIVE BELTS" .
Thermostat housing and hose. Refer to CO-17, "Removal of Thermostat Housing, Water Outlet and
Heater Pipe" .
Oil pan and oil strainer. Refer to EM-22, "OIL PAN AND OIL STRAINER" .
Fuel tube and fuel injector assembly. Refer to EM-29, "FUEL INJECTOR AND FUEL TUBE" .
Intake manifold. Refer to EM-15, "INTAKE MANIFOLD" .
Ignition coil. Refer to EM-26, "IGNITION COIL" .
Rocker cover. Refer to EM-33, "ROCKER COVER" .
3. Remove crankshaft pulley, front cover, oil pump, and timing chain. Refer to EM-35, "
TIMING CHAIN" .
4. Remove camshaft sprockets and camshafts. Refer to EM-43, "
CAMSHAFT" .
5. Remove cylinder head bolts in reverse order shown.
1. Harness bracket 2. Engine coolant temperature sensor 3. Washer
4. Cylinder head gasket (left bank) 5. Cylinder head (right bank) 6. Cylinder head bolt
7. Cylinder head gasket (right bank) 8. Cylinder head (left bank)
KBIA2528E
PBIC0068E
GI-50
TERMINOLOGY
Revision: August 20072004 QX56
TERMINOLOGYPFP:00011
SAE J1930 Terminology List EAS00157
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONSULT-II DLC for CONSULT-II Diagnostic connector for CONSULT-II
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memoryEEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
IDX-4
ALPHABETICAL INDEX
Driver air bag .................................................. SRS-45
DTC work support ............................................ EC-113
DTRL - Wiring diagram ....................................... LT-37
Duct and grilles .............................................. ATC-157
DVD Player ........................................................ AV-59
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ECM input/output signal ..................................... EC-96
ECM power supply ............................. EC-128, EC-361
ECM relay ........................................................ EC-128
ECM/PW - Wiring diagram ............................... EC-362
ECTS - Wiring diagram .................................... EC-167
Electric sunroof .................................................. RF-10
Electric throttle control actuator ......... EC-365, EC-367
Electrical load signal circuit .............................. EC-612
Electrical units location ...................................... PG-64
Electronic ignition (EI) system ........................... EC-28
Engine control circuit diagram ........................... EC-94
Engine control component parts location ........... EC-88
Engine control module (ECM) .......................... EC-351
Engine control system diagram and chart ......... EC-23
Engine coolant .................................................... CO-8
Engine coolant temperature sensor (ECTS) ... EC-165,
EC-178
Engine fail-safe system ...................................... EC-77
Engine oil ............................................................. LU-7
Engine oil filter replacement ............................. MA-16
Engine oil precautions .......................................... GI-7
Engine oil replacement ..................................... MA-16
Engine removal ................................................. EM-70
Engine room cover ............................................ EM-11
Engine serial number .......................................... GI-48
ETC1 - Wiring diagram .................................... EC-368
ETC2 - Wiring diagram .................................... EC-375
ETC3 - Wiring diagram .................................... EC-379
EVAP canister .................................................. EC-636
EVAP canister purge volume control solenoid valve ....
EC-285
, EC-496
EVAP canister vent control valve ....... EC-292, EC-504
EVAP control system (small leak) diagnosis .. EC-276,
EC-316
, EC-324
EVAP control system pressure sensor .... EC-299, EC-
302, EC-308
EVAP control system purge flow monitoring diagnosis
EC-271
EVAP vapor lines inspection ............................. MA-19
Evaporative emission (EVAP) system ............. EC-633
Evaporator ..................................................... ATC-175
Exhaust manifold .............................................. EM-19
Exhaust system ................................................... EX-3
Exhaust system inspection .................................. EX-3
Expansion valve ............................................. ATC-177
F
F/FOG - Wiring diagram ..................................... LT-71
F/PUMP - Wiring diagram ................................ EC-602
Final drive pre-inspection .................. FFD-15, RFD-12
Final drive removal and installation ... FFD-12, RFD-10
Flow charts .......................................................... GI-27
Fluid temperature sensor (A/T) ........................ AT-131
Fluids ................................................................ MA-10
Fluorescent leak detector .............................. ATC-178
Fog lamp, front ................................................... LT-69
Foot lamp ......................................................... LT-129
Freeze frame data ............................... EC-54, EC-107
Front brake solenoid valve ................. AT-151, AT-154
Front bumper ...................................................... EI-13
Front case (Transfer) ....................................... TF-125
Front combination lamp removal and installation LT-33
Front door ............................. BL-129, BL-132, GW-69
Front Door Trim ................................................... EI-31
Front drive shaft (Transfer) .............................. TF-115
Front fog lamp .................................................... LT-69
Front passenger air bag .................................. SRS-50
Front seat ........................................................... SE-96
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner ............... SRS-3, SRS-57
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTTS - Wiring diagram ...................... EC-227, EC-232
Fuel cut control (at no load high engine speed) EC-30
Fuel filter replacement ......................................... FL-5
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) .......... EC-208, EC-217
Fuel injection system (Bank 2) .......... EC-208, EC-217
Fuel injector and fuel tube ................................. EM-29
Fuel level sensor ................. EC-334, EC-336, EC-338
Fuel line inspection .............................................. FL-3
Fuel precautions ................................................... GI-5
Fuel pressure check .......................................... EC-46
Fuel pressure release ....................................... EC-46
Fuel pump ....................................................... EC-601
Fuel pump and gauge .......................................... FL-5
Fuel system .......................................................... FL-3
Fuel tank .............................................................. FL-9
Fuel tank temperature sensor ........... EC-225, EC-231
Fuel tank vacuum relief valve ......................... EC-636
FUELB1 - Wiring diagram ................. EC-210, EC-219
FUELB2 - Wiring diagram ................. EC-211, EC-220
Fuse ...................................................... PG-67, PG-77
Fuse and fusible link box .................................. PG-77
Fuse block ......................................................... PG-76
Fusible link ............................................ PG-67, PG-77
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Garage jack and safety stand ............................. GI-40
Gauges ................................................................. DI-5
Generator .......................................................... SC-17
Generic scan tool (GST) ................................. EC-116
Glass ...................................... GW-11, GW-69, GW-72
Glove box lamp ................................... LT-152, LT-153
GPS antenna ..................................................... AV-62
Grease .............................................................. MA-10
Ground distribution ............................................ PG-30
LAN-6
[CAN]
CAN COMMUNICATION
Revision: August 20072004 QX56
Engine coolant temperature signal T R R R
A/T self-diagnosis signal R T
Accelerator pedal position signal T R R
Closed throttle position signal T R
Wide open throttle position signal T R
Battery voltage signal T R
Key switch signal R T
Ignition switch signal R T R
P range signal T R
Stop lamp switch signal R T R
Parking brake switch signal T R
Fuel consumption monitor signalTR
TR
Turbine revolution signal R T
Output shaft revolution signal R T
A/C switch signal R T
A/C compressor request signal T R R
Blower fan motor switch signal R T R
A/C switch/indicator signalTR
RT
Cooling fan speed request signal T R R
Position light request signal R T R
Low beam request signal T R
Low beam status signal RT
High beam request signal R T R
High beam status signal RT
Front fog light request signal T R
Day time running light request signal T R
Vehicle speed signalRRT
RRRTRR R
Sleep wake up signal R T R
Door switch signal R R R T R
Turn indicator signal R T
Key fob ID signal R T
Key fob door unlock signal R T
Buzzer output signal R T
Fuel level sensor signal R T
Fuel level low warning signal T R
ASCD SET lamp signal T R
ASCD CRUISE lamp signal T RSignals ECM TCMDriver
seat
con-
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meterDis-
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unitBCMStee r-
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sensorFront
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control ABS
actua-
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elec-
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(con-
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E/R
LAN-8
[CAN]
CAN COMMUNICATION
Revision: August 20072004 QX56
TYPE2
System diagram
Type2
Input/output signal chart
T: Transmit R: Receive
PKIA8134E
Signals ECM TCMICC
sen-
sorICC
unitDriver
seat
con-
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unitCom-
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tion
mete
rDis-
play
con-
trol
unitBCMSteer-
ing
angle
sensorFront
air
con-
trol ABS
actu-
ator
and
elec-
tric
unit
(con-
trol
unit)IPD
M E/
R
Engine speed signal T R R R R R
Engine status signal T R R
Engine coolant temperature signal T R R R
A/T self-diagnosis signal R T
Accelerator pedal position signal T R R R
Closed throttle position signal T R R
Wide open throttle position signal T R
Battery voltage signal T R
Key switch signal R T
Ignition switch signal R T R
P range signal T R R
Stop lamp switch signal R T R
Parking brake switch signal T R
Fuel consumption monitor signalTR
TR
Turbine revolution signal R T R
Output shaft revolution signal R T R
A/C switch signal R T
A/C compressor request signal T R R
Blower fan motor switch signal R T R
CAN COMMUNICATION
LAN-11
[CAN]
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Revision: August 20072004 QX56
Input/output signal chart
T: Transmit R: Receive
Signals ECM TCMDriver
seat
con-
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unitCom-
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meterDis-
play
con-
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unitBCMStee r-
ing
angle
sen-
sorFront
air
con-
trolTran s-
fer
con-
trol
unitABS
actua-
tor
and
elec-
tric
unit
(con-
trol
unit)IPDM
E/R
A/T self-diagnosis signal R T
Stop lamp switch signal R T R
Parking brake switch signal T R
Battery voltage signal T R
Key switch signal R T
Ignition switch signal R T R
P range signal T R
Closed throttle position signal T R
Wide open throttle position signal T R
Engine speed signal T R R R R R
Engine status signal T R R
Engine coolant temperature signal T R R R
Accelerator pedal position signal T R R R
Fuel consumption monitor signalTR
TR
Turbine revolution signal R T
Output shaft revolution signal R T R
A/C switch signal R T
A/C compressor request signal T R R
Blower fan motor switch signal R T R
A/C switch/indicator signalTR
RT
Cooling fan speed request signal T R R
Position light request signal R T R
Low beam request signal T R
Low beam status signal RT
High beam request signal R T R
High beam status signal RT
Front fog light request signal T R
Day time running light request signal T R
Vehicle speed signalRRRT
RRRT RR R
Sleep wake up signal R T R
Door switch signal R R R T R
Turn indicator signal R T
Key fob ID signal R T
Key fob door unlock signal R T
CAN COMMUNICATION
LAN-13
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Revision: August 20072004 QX56
TYPE 4
System diagram
Ty p e 4
Input/output signal chart
T: Transmit R: Receive
PKIA8135E
Signals ECM TCMICC
sen-
sorICC
unitDriver
seat
con-
trol
unitCom-
bina-
tion
mete
rDis-
play
con-
trol
unitBCMStee r-
ing
angle
sen-
sorFront
air
con-
trolTra ns -
fer
con-
trol
unitABS
actu-
ator
and
elec-
tric
unit
(con-
trol
unit)IPD
M
E/R
A/T self-diagnosis signal R T
Stop lamp switch signal R T R
Parking brake switch signal T R
Battery voltage signal T R
Key switch signal R T
Ignition switch signal R T R
P range signal T R R
Closed throttle position signal T R R
Wide open throttle position signal T R
Engine speed signal T R R R R R R
Engine status signal T R R
Engine coolant temperature sig-
nalTR R R
Accelerator pedal position signal T R R R R
Fuel consumption monitor signalTR
TR
Turbine revolution signal R T R
Output shaft revolution signal R T R R
A/C switch signal R T
A/C compressor request signal T R R
Blower fan motor switch signal R T R