IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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Revision: August 20072004 QX56
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PFP:284B7
System DescriptionEKS007NN
IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It controls integrated relays via IPDM E/R control cir-
cuits.
IPDM E/R-integrated control circuits perform ON-OFF operation of relays, CAN communication control,
etc.
It controls operation of each electrical component via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
1. Lamp control
Using CAN communication lines, it receives signals from the BCM and controls the following lamps:
Headlamps (Hi, Lo)
Parking lamps
Tail lamps
Front fog lamps
2. Wiper control
Using CAN communication lines, it receives signals from the BCM and controls the front wipers.
3. Rear window defogger relay control
Using CAN communication lines, it receives signals from the BCM and controls the rear window defogger
relay.
4. A/C compressor control
Using CAN communication lines, it receives signals from the ECM and controls the A/C compressor
(magnetic clutch).
5. Starter control
Using CAN communication lines, it receives signals from the ECM and controls the starter relay.
6. Cooling fan control
Using CAN communication lines, it receives signals from the ECM and controls the cooling fan relays.
7. Horn control
Using CAN communication lines, it receives signals from the BCM and controls the horn relay.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control unit using two communication lines (CAN L-line, CAN
H-line), it is possible to transmit a maximum amount of information with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
1. Fail-safe control
When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication returns to normal operation, it also returns to normal control.
Operation of control parts by IPDM E/R during fail-safe mode is as follows:
Controlled system Fail-safe mode
Headlamp
With the ignition switch ON, the headlamp (low) is ON.
With the ignition switch OFF, the headlamp (low) is OFF.
Tail and parking lamps
With the ignition switch ON, the tail and parking lamps are ON.
With the ignition switch OFF, the tail and parking lamps are OFF.
Cooling fan
With the ignition switch ON, the cooling fan HI operates.
With the ignition switch OFF, the cooling fan stops.
Front wiperUntil the ignition switch is turned off, the front wiper LO and HI remains in the same status it
was in just before fail−safe control was initiated.
Rear window defogger Rear window defogger relay OFF
PG-22
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: August 20072004 QX56
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is in ACC position,
display may not be correct.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG-MODE” screen.
2. Touch item to be tested, and check operation.
3. Touch “START”.
4. Touch "STOP" while testing to stop the operation.
Item nameCONSULT-II
screen displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
Motor fan requestMOTOR FAN
REQ1/2/3/4 X X X Signal status input from ECM
Compressor request AC COMP REQ ON/OFF X X X Signal status input from ECM
Position lights
requestTAIL & CLR REQ ON/OFF X X X Signal status input from BCM
Headlamp low beam
requestHL LO REQ ON/OFF X X X Signal status input from BCM
Headlamp high
beam requestHL HI REQ ON/OFF X X X Signal status input from BCM
Front fog lghts
requestFR FOG REQ ON/OFF X X X Signal status input from BCM
Front wiper request FR WIP REQSTOP/1LOW/
LOW/HIX X X Signal status input from BCM
Wiper auto stopWIP AUTO
STOPACT P/STOP P X X X Output status of IPDM E/R
Wiper protection WIP PROT OFF/Block X X X Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF X X
Status of input signal
NOTE
Ignition relay
statusIGN RLY ON/OFF X X XIgnition relay status monitored
with IPDM E/R
Rear defogger
requestRR DEF REQ ON/OFF X X X Signal status input from BCM
Oil pressure switch OIL P SW OPEN/CLOSE X XSignal status input from IPDM
E/R (function is not enabled)
Hood switch HOOD SW OFF XSignal status input from IPDM
E/R (function is not enabled)
Theft warning horn
requestTHFT HRN REQ ON/OFF X X Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF X X Output status of IPDM E/R
Daytime running
lamp requestDTRL REQ ON/OFF X X Signal status input from BCM
Test name CONSULT-II screen display Description
Rear defogger output REAR DEFOGGERWith a certain ON-OFF operation, the rear defogger relay can be oper-
ated.
Front wiper (HI, LO) output FRONT WIPERWith a certain operation (OFF, HI, LO), the front wiper relay (Lo, Hi)
can be operated.
Cooling fan output MOTOR FAN With a certain operation (1, 2, 3, 4), the cooling fan can be operated.
Lamp (HI, LO, TAIL, FOG)
outputEXTERNAL LAMPSWith a certain operation (OFF, TAIL, LO, HI, FOG), the lamp relay
(Low, High, Tail, Fog) can be operated.
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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Auto Active TestEKS007NR
DESCRIPTION
In auto active test mode, operation inspection can be performed when IPDM E/R sends a drive signal to
the following systems:
–Rear window defogger
–Front wipers
–Tail and parking lamps
–Front fog lamps
–Headlamps (Hi, Lo)
–A/C compressor (magnet clutch)
–Cooling fan
OPERATION PROCEDURE
1. Close hood and front door RH, and lift wiper arms away from windshield (to prevent glass damage by
wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield beforehand.
2. Turn ignition switch OFF.
3. Turn ignition switch ON and, within 20 seconds, press front door switch LH 10 times. Then turn ignition
switch OFF.
4. Turn ignition switch ON within 10 seconds after ignition switch OFF.
5. When auto active test mode is actuated, horn chirps once.
6. After a series of operations is repeated three times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway, turn ignition switch OFF.
CAUTION:
Be sure to perform BL-93, "
Door Switch Check" when the auto active test cannot be performed.
INSPECTION IN AUTO ACTIVE TEST MODE
When auto active test mode is actuated, the following seven steps are repeated three times.
Cornering lamp output CORNERING LAMP —
Horn output HORN With a certain ON-OFF operation, the horn relay can be operated.Test name CONSULT-II screen display Description
WKIA1972E
HARNESS
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Revision: August 20072004 QX56
Wiring Diagram Codes (Cell Codes)EKS007NZ
Use the chart below to find out what each wiring diagram code stands for.
Refer to the wiring diagram code in the alphabetical index to find the location (page number) of each wiring
diagram.
Code Section Wiring Diagram Name
A/C,A ATC Auto Air Conditioner
A/SUSP RSU Rear Air Suspension
AF1B1 EC Air Fuel Ratio Sensor 1 (Bank 1)
AF1B2 EC Air Fuel Ratio Sensor 1 (Bank 2)
AF1HB1 EC Air Fuel Ratio Sensor 1 (Bank 1)
AF1HB2 EC Air Fuel Ratio Sensor 1 (Bank 2)
APPS1 EC Accelerator Pedal Position Sensor
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC ASCD Brake Switch
ASC/SW EC ASCD Steering Switch
ASCBOF EC ASCD Brake Switch
ASCIND EC ASCD Indicator
A/T AT A/T Assembly
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
AUTO/DP SE Automatic Drive Positioner
AUTO/L LT Auto Light Control
B/CLOS BL Back Door Auto Closure System
BACK/L LT Back-up Lamp
BRK/SW EC Brake Switch
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
CLOCK DI Clock
COMBSW LT Combination Switch
COMM AV Audio Visual Communication System
COMPAS DI Compass and Thermometer
COOL/F EC Cooling Fan Control
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - With Daytime Light System
DVD AV DVD Entertainment System
ECM/PW EC ECM Power Supply for Back-Up
ECTS EC Engine Coolant Temperature Sensor
ETC1 EC Electric Throttle Control Function
ETC2 EC Throttle Control Motor Relay
ETC3 EC Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FTTS EC Fuel Tank Temperature Sensor
FUELB1 EC Fuel Injection System Bank 1
FUELB2 EC Fuel Injection System Bank 2
H/AIM LT Headlamp Aiming Control
H/LAMP LT Headlamp
HORN WW Horn
DRIVER AIR BAG MODULE
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SRS
Revision: August 20072004 QX56
DRIVER AIR BAG MODULEPFP:K8510
Removal and InstallationEHS000WL
REMOVAL
CAUTION:
Do not attempt to repair or replace damaged direct-connect SRS component connectors. If a
driver air bag direct-connect harness connector is damaged, the spiral cable must be replaced.
Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at
least 3 minutes.
When servicing the SRS, do not work from directly in front of air bag module.
1. Remove the left and right side lids and bolts.
2. Lift the driver air bag module from the steering wheel.
3. Disconnect the horn connector and air bag harness, then remove the driver air bag module.
For removal/installation of the direct-connect SRS connectors, refer to SRS-7, "Direct-connect SRS
Component Connectors" .
CAUTION:
When servicing the SRS, do not work from directly in front of air bag module.
1. Horn harness 2. Steering wheel hook 3. Inflator harness
4. Side lids RH/LH 5. Driver air bag module 6. Steering wheel
WHIA0159E
WHIA0184E
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WIPER, WASHER & HORN
K ELECTRICAL
CONTENTS
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Revision: August 20072004 QX56 PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
FRONT WIPER AND WASHER SYSTEM .................. 4
Components Parts and Harness Connector Loca-
tion ........................................................................... 4
System Description .................................................. 4
LOW SPEED WIPER OPERATION ...................... 5
HI SPEED WIPER OPERATION ........................... 5
INTERMITTENT OPERATION .............................. 5
AUTO STOP OPERATION .................................... 6
FRONT WASHER OPERATION ........................... 6
MIST OPERATION ................................................ 6
FAIL-SAFE FUNCTION ......................................... 6
COMBINATION SWITCH READING FUNCTION ..... 7
CAN Communication System Description ................ 7
Schematic ................................................................ 8
Wiring Diagram — WIPER — .................................. 9
Terminals and Reference Values for BCM ............. 12
Terminals and Reference Values for IPDM E/R ..... 13
Work Flow .............................................................. 13
Preliminary Inspection ............................................ 13
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT ............................................. 13
CONSULT-II Function (BCM) ................................. 15
CONSULT-II OPERATION .................................. 15
DATA MONITOR ................................................. 16
ACTIVE TEST ..................................................... 17
CONSULT-II Function (IPDM E/R) ......................... 17
CONSULT-II OPERATION .................................. 17
DATA MONITOR ................................................. 18
ACTIVE TEST ..................................................... 19
Trouble Diagnosis .................................................. 19
FRONT WIPER DOES NOT OPERATE ............. 19
FRONT WIPER STOP POSITION IS INCOR-
RECT .................................................................. 22
ONLY FRONT WIPER LOW DOES NOT OPER-
ATE ..................................................................... 23ONLY FRONT WIPER HI DOES NOT OPERATE ... 25
ONLY FRONT WIPER INT DOES NOT OPER-
ATE ...................................................................... 26
FRONT WIPER INTERMITTENT OPERATION
SWITCH POSITION CANNOT BE ADJUSTED ... 27
WIPERS DO NOT WIPE WHEN FRONT
WASHER OPERATES ........................................ 27
FRONT WIPERS OPERATE FOR 10 SECONDS,
STOP FOR 20 SECONDS, AND AFTER
REPEATING THIS OPERATION FIVE TIMES,
THEY BECOME INOPERATIVE ......................... 27
Removal and Installation of Front Wiper Arms,
Adjustment of Wiper Arms Stop Location ............... 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29
Removal and Installation of Wiper Motor and Link-
age .......................................................................... 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 30
Washer Nozzle Adjustment .................................... 30
Washer Tube Layout .............................................. 31
Removal and Installation of Wiper and Washer
Switch ..................................................................... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
Removal and Installation of Washer Tank .............. 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 32
Removal and Installation of Washer Motor ............. 32
REAR WIPER AND WASHER SYSTEM .................. 33
Components Parts and Harness Connector Loca-
tion .......................................................................... 33
System Description ................................................. 33
REAR WIPER OPERATION ................................ 33
INTERMITTENT OPERATION ............................ 34
AUTO STOP OPERATION .................................. 35
REAR WASHER OPERATION ............................ 35
BCM WIPER SWITCH READING FUNCTION .... 36
Wiring Diagram — WIP/R — .................................. 37
Terminals and Reference Values for BCM .............. 39
WW-2Revision: August 20072004 QX56 How to Proceed With Trouble Diagnosis ................ 41
Preliminary Inspection ............................................ 41
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT ............................................. 41
CONSULT-II Function (BCM) .................................. 43
CONSULT-II OPERATION ................................... 43
DATA MONITOR .................................................. 44
ACTIVE TEST ..................................................... 44
Rear Wiper Does Not Operate ............................... 45
Rear Wiper Stop Position Is Incorrect ..................... 47
Only Rear Wiper Does Not Operate ....................... 48
Only Rear Wiper Intermittent Does Not Operate .... 49
Wiper Does Not Wipe When Rear Washer Operates ... 49
Removal and Installation of Rear Wiper Arm, Adjust-
ment of Rear Wiper Arm Stop Location .................. 50
REMOVAL ........................................................... 50
INSTALLATION .................................................... 50
Removal and Installation of Rear Wiper Motor ....... 51
REMOVAL ........................................................... 51
INSTALLATION .................................................... 51Rear Washer Nozzle Adjustment ............................52
Rear Washer Tube Layout ......................................52
Removal and Installation of Rear Washer Nozzle ...52
REMOVAL ............................................................52
INSTALLATION ....................................................52
Check Valve ............................................................53
Removal and Installation of Rear Wiper and Washer
Switch .....................................................................53
Removal and Installation of Washer Tank ...............53
Removal and Installation of Washer Motor .............53
POWER SOCKET .....................................................54
Wiring Diagram — P/SCKT — ................................54
Removal and Installation of Power Sockets ............55
REMOVAL ............................................................55
INSTALLATION ....................................................55
HORN ........................................................................56
Wiring Diagram — HORN — ..................................56
Removal and Installation .........................................57
REMOVAL ............................................................57
INSTALLATION ....................................................57
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HORN
Revision: August 20072004 QX56
HORNPFP:25610
Wiring Diagram — HORN — EKS007GB
WKWA3102E