EC-86Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
Air Air duct
55555 5EM-14
Air cleanerEM-14
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-14
Electric throttle control actuatorEM-15
Air leakage from intake manifold/
Collector/GasketEM-15
Cranking Battery
111111
11SC-4
Generator circuitSC-17
Starter circuit 3SC-10
Signal plate 6EM-15
PNP switch 4AT- 1 0 9
Engine Cylinder head
55555 55 5EM-59
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-73
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va lv e
mecha-
nismTiming chain
55555 55 5EM-35
CamshaftEM-43
Intake valve
3EM-59
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-19
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-22
, LU-
10 , LU-11
, LU-13
Oil level (Low)/Filthy oilLU-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-96Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
ECM Harness Connector Terminal LayoutUBS00H03
ECM Terminals and Reference ValueUBS00H04
PREPARATION
1. ECM is located in the engine room passenger side behind bat-
tery.
2. Remove ECM harness connector.
3. When disconnecting ECM harness connector, loosen it with
levers as far as they will go as shown in the figure.
4. Connect a break-out box (SST) and Y-cable adapter (SST)
between the ECM and ECM harness connector.
Use extreme care not to touch 2 pins at one time.
Data is for comparison and may not be exact.
ECM INSPECTION TABLE
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECMs transistor. Use a ground other than ECM terminals, such as the ground.
PBIB1192E
BBIA0386E
BBIA0387E
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
1 B ECM ground[Engine is running]
Idle speedBody ground
2O/BA/F sensor 1 heater
(bank 1)[Engine is running]
Warm-up condition
Idle speedApproximately 5V
PBIB1584E
TROUBLE DIAGNOSIS
EC-97
C
D
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Revision: August 20072004 QX563LThrottle control motor relay
power supply[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
4 L/W Throttle control motor (Close)[Ignition switch: ON]
Engine stopped
Shift lever position: D
Accelerator pedal: Released0 - 14V
5 L/B Throttle control motor (Open)[Ignition switch: ON]
Engine stopped
Shift lever position: D
Accelerator pedal: Fully depressed0 - 14V
6GRHeated oxygen sensor 2
heater (bank 1)[Engine is running]
Engine speed is below 3,600 rpm after the
following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load0 - 1.0V
[Ignition switch: ON]
Engine stopped
[Engine is running]
Engine speed is above 3,600 rpm.BATTERY VOLTAGE
(11 - 14V)
12 RPower steering pressure
sensor[Engine is running]
Steering wheel is being turned.0.5 - 4.5V
[Engine is running]
Steering wheel is not being turned.0.4 - 0.8V
13 OCrankshaft position sensor
(POS)[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle.1.0 - 2.0V
[Engine is running]
Engine speed is 2,000 rpm.1.0 - 2.0V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB1104E
PBIB1105E
PBIB1041E
PBIB1042E
EC-98Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
14 YCamshaft position sensor
(PHASE)[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle.1.0 - 4.0V
[Engine is running]
Engine speed is 2,000 rpm.1.0 - 4.0V
15 W Knock sensor 1[Engine is running]
Idle speedApproximately 2.5V
16 BR/R
A/F sensor 1 (bank 1)[Engine is running]
Warm-up condition
Idle speedApproximately 3.1V
35 BR/GApproximately 2.6V
56 LG/BApproximately 2.3V
75 P/BApproximately 2.3V
21
22
23
40
41
42
44
63O/L
BR
GR/W
Y/G
P
L
O
GInjector No. 5
Injector No. 3
Injector No. 1
Injector No. 6
Injector No. 4
Injector No. 2
Injector No. 7
Injector No. 8[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle.BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm.BATTERY VOLTAGE
(11 - 14V)
24 BR/WA/F sensor 1 heater
(bank 2)[Engine is running]
Warm-up condition
Idle speedApproximately 5V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB1039E
PBIB1040E
PBIB0042E
PBIB0043E
PBIB1584E
TROUBLE DIAGNOSIS
EC-99
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Revision: August 20072004 QX56
25 O/GHeated oxygen sensor 2
heater (bank 2)[Engine is running]
Engine speed is below 3,600 rpm after the
following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load.0 - 1.0V
[Ignition switch: ON]
Engine stopped
[Engine is running]
Engine speed is above 3,600 rpm.BATTERY VOLTAGE
(11 - 14V)
32 LEVAP control system pres-
sure sensor[Ignition switch: ON]Approximately 1.8 - 4.8V
34 R/BIntake air temperature sen-
sor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with intake
air temperature.
36 W Knock sensor 2[Engine is running]
Idle speedApproximately 2.5V
45 L/YEVAP canister purge volume
control solenoid valve[Engine is running]
Idle speed
Accelerator pedal is not depressed even
slightly, after starting engine.BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Engine speed is about 2,000 rpm (More
than 100 seconds after starting engine).11 - 14V
46
60
61
62
65
79
80
81L/R
GR/R
O/W
Y/R
G/R
V/W
W/R
W/GIgnition signal No. 7
Ignition signal No. 5
Ignition signal No. 3
Ignition signal No. 1
Ignition signal No. 8
Ignition signal No. 6
Ignition signal No. 4
Ignition signal No. 2[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle.0 - 0.2V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm.0.1 - 0.4V
47 YSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0050E
PBIB0051E
PBIB0044E
PBIB0045E
EC-100Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
48 SBSensor power supply
(EVAP control system pres-
sure sensor)[Ignition switch: ON]Approximately 5V
49 R/YSensor power supply
(Refrigerant pressure sen-
sor)[Ignition switch: ON]Approximately 5V
50 B Throttle position sensor 1[Ignition switch: ON]
Engine stopped
Shift lever position: D
Accelerator pedal: Fully releasedMore than 0.36V
[Ignition switch: ON]
Engine stopped
Shift lever position: D
Accelerator pedal: Fully depressedLess than 4.75V
51 W Mass air flow sensor[Engine is running]
Warm-up condition
Idle speed1.1 - 1.4V
[Engine is running]
Warm-up condition
Engine speed is 2,500 rpm.1.7 - 2.0V
55 RHeated oxygen sensor 2
(bank 1)[Engine is running]
Warm-up condition
Revving engine from idle to 3,000 rpm
quickly after the following conditions are
met.
–After keeping the engine speed between
3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load.0 - Approximately 1.0V
57 L/P
A/F sensor 1 (bank 2)[Engine is running]
Warm-up condition
Idle speedApproximately 2.6V
58 GR/GApproximately 2.3V
76 G/LApproximately 3.1V
77 BR/BApproximately 2.3V
66 RSensor ground
(Throttle position sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
67 B Sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0V
68 W/LSensor power supply
(Power steering pressure
sensor)[Ignition switch: ON]Approximately 5V
69 W Throttle position sensor 2[Ignition switch: ON]
Engine stopped
Shift lever position: D
Accelerator pedal: Fully releasedLess than 4.75V
[Ignition switch: ON]
Engine stopped
Shift lever position: D
Accelerator pedal: Fully depressedMore than 0.36V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
TROUBLE DIAGNOSIS
EC-101
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Revision: August 20072004 QX5670 B/W Refrigerant pressure sensor[Engine is running]Warm-up condition
Both A/C switch and blower switch are ON.
(Compressor operates.)1.0 - 4.0V
73 Y/BEngine coolant temperature
sensor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature.
74 LHeated oxygen sensor 2
(bank 2)[Engine is running]
Warm-up condition
Revving engine from idle to 3,000 rpm
quickly after the following conditions are
met.
–After keeping the engine speed between
3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load.0 - Approximately 1.0V
82 B/RSensor ground
(APP sensor 1)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
83 G/WSensor ground
(APP sensor 2)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
85 G/W Data link connector[Ignition switch: ON]
CONSULT-II or GST is disconnected.Approximately 5V - Battery volt-
age (11 - 14V)
86 R CAN communication line[Ignition switch: ON]Approximately 1.1 - 2.3V
Output voltage varies with the
communication status.
90 LSensor power supply
(APP sensor 1)[Ignition switch: ON]Approximately 5V
91 W/RSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
94 W CAN communication line[Ignition switch: ON]Approximately 2.6 - 3.2V
Output voltage varies with the
communication status.
98 G/RAccelerator pedal position
sensor 2[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released0.15 - 0.60V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed1.95 - 2.40V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
EC-102Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
99 G/YICC steering switch
(models with ICC system)[Ignition switch: ON]
ICC steering switch: OFFApproximately 4.3V
[Ignition switch: ON]
ON/OFF(MAIN) switch: PressedApproximately 0V
[Ignition switch: ON]
CANCEL switch: PressedApproximately 1.3V
[Ignition switch: ON]
DISTANCE switch: PressedApproximately 2.2V
[Ignition switch: ON]
COAST/SET switch: PressedApproximately 3.0V
[Ignition switch: ON]
ACCEL/RESUME switch: PressedApproximately 3.7V
99 G/YASCD steering switch
(models with ASCD system)[Ignition switch: ON]
ASCD steering switch: OFFApproximately 4V
[Ignition switch: ON]
ON/OFF(MAIN) switch: PressedApproximately 0V
[Ignition switch: ON]
CANCEL switch: PressedApproximately 1V
[Ignition switch: ON]
COAST/SET switch: PressedApproximately 2V
[Ignition switch: ON]
ACCEL/RESUME switch: PressedApproximately 3V
101 R/W Stop lamp switch[Ignition switch: OFF]
Brake pedal: Fully releasedApproximately 0V
[Ignition switch: OFF]
Brake pedal: DepressedBATTERY VOLTAGE
(11 - 14V)
102 GR/R PNP switch[Ignition switch: ON]
Shift lever position: P or NApproximately 0V
[Ignition switch: ON]
Except the above gear positionBATTERY VOLTAGE
(11 - 14V)
104 O Throttle control motor relay[Ignition switch: OFF]BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]0 - 1.0V
106 BR/WAccelerator pedal position
sensor 1[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed3.9 - 4.7V
107 V/RFuel tank temperature sen-
sor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with fuel
tank temperature.
108 BR/W ASCD brake switch[Ignition switch: ON]
Brake pedal: DepressedApproximately 0V
[Ignition switch: ON]
Brake pedal: Fully releasedBATTERY VOLTAGE
(11 - 14V) TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)