
WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
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SECTION WT
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WT
Revision: 2004 November 2004 FX35/FX45
ROAD WHEELS & TIRES
PREPARATION ........................................................... 2
Special Service Tools ............................................... 2
Commercial Service Tools ........................................ 2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 3
NVH Troubleshooting Chart ..................................... 3
ROAD WHEEL ............................................................ 4
Inspection ................................................................. 4
ALUMINUM WHEEL ............................................. 4
STEEL WHEEL ..................................................... 4
ROAD WHEEL TIRE ASSEMBLY .............................. 5
Balancing Wheels (Bonding Weight Type) ............... 5
REMOVAL ............................................................. 5
WHEEL BALANCE ADJUSTMENT ...................... 5
Tire Rotation ............................................................. 6
LOW TIRE PRESSURE WARNING SYSTEM ............ 7
System Components ................................................ 7
System Description .................................................. 7
TRANSMITTER ..................................................... 7
LOW TIRE PRESSURE WARNING CONTROL
UNIT ...................................................................... 7
ANTENNA ............................................................. 8
DISPLAY UNIT ...................................................... 8
CAN COMMUNICATION ............................................ 9
System Description .................................................. 9
TROUBLE DIAGNOSES .......................................... 10
Schematic .............................................................. 10
Wiring Diagram ....................................................... 11
Control Unit Input/Output Signal Standard ............. 14
ID Registration Procedure ...................................... 14
ID REGISTRATION WITH TRANSMITTER
ACTIVATION TOOL ............................................ 14
ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ............................................ 15
Transmitter Wake Up Operation ............................. 16
WITH TRANSMITTER ACTIVATION TOOL ........ 16
Self-Diagnosis ........................................................ 17
DESCRIPTION .................................................... 17
FUNCTION .......................................................... 17CONSULT-II ......................................................... 17
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 19
INTRODUCTION ................................................. 19
WORK FLOW ...................................................... 19
Preliminary Check .................................................. 20
Malfunction Code/Symptom Chart .......................... 21
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 22
Inspection 1: Transmitter or Low Tire Pressure
Warning Control Unit .............................................. 22
MALFUNCTION CODE NO. 21, 22, 23 OR 24 ... 22
Inspection 2: Transmitter - 1 ................................... 22
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................... 22
Inspection 3: Transmitter - 2 ................................... 23
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 23
Inspection 4: Vehicle Speed Signal ........................ 24
MALFUNCTION CODE NO. 52 ........................... 24
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 25
Inspection 1: Warning Lamp Does Not Come On
When Ignition Switch Is Turned On. ....................... 25
Inspection 2: Warning Lamp Stays On When Ignition
Switch Is Turned On. .............................................. 26
Inspection 3: Warning Lamp Blinks When Ignition
Switch Is Turned On. .............................................. 28
Inspection 4: Hazard Warning Lamp Blinks When
Ignition Switch Is Turned On. ................................. 29
Inspection 5: “TIRE PRESSURE” Information In
Display Unit Does Not Exist. ................................... 30
Inspection 6: ID Registration Cannot Be Completed. ... 30
REMOVAL AND INSTALLATION ............................. 31
Transmitter ............................................................. 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
SERVICE DATA ........................................................ 33
Road Wheel ............................................................ 33
Tire ......................................................................... 33
Tightening Torque ................................................... 33

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Revision: 2004 November 2004 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartAES000JK
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
FAX-4
, FSU-6 WT-4—
—
—
—
—
—
NVH in PR section
NVH in RFD section
NVH in FAX and FSU section
NVH in RAX and RSU section
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
NVH in FAX, RAX section
NVH in BR section
NVH in PS section
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
SymptomTIRESNoise× ×××××× ×××× ××××
Shake× ××××× ×× ×× ××××
Vibration×××××××
Shimmy× ××××××× ×× × ××
Judder× ××××× × ×× × ××
Poor quality ride
or handling× ××××× × ×× ×
ROAD WHEELNoise× ×× × ××××× ×××
Shake× ×× × × ××× ×××
Shimmy, Judder× ×× × ××× ××
Poor quality ride
or handling× ×× × ×××

WT-6
ROAD WHEEL TIRE ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
c. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other (as shown in
the figure).
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start wheel balancer again.
4. Install drive-in balance weight on inner side of road wheel in the
wheel balancer indication position (angle).
CAUTION:
Do not install more than two balance weights.
5. Start wheel balancer. Make sure that inner and outer residual
unbalance values are 7.5 g (0.26 oz) each or below.
If either residual unbalance value exceeds 7.5 g (0.26 oz), repeat installation procedures.
Wheel balance (Maximum allowable unbalance):
Tire RotationAES000ON
After rotation the tires, adjust the tire pressure.
Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:
Do not include the T-type spare tire when rotating the tires.
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Maximum allowable
unbalanceDynamic (At rim flange) 7.5 g (0.26 oz) (one side)
Static (At rim flange) 20 g (0.70 oz)
SMA056D
Tightening torque of wheel nut
: 108 N·m (11 kg, 80 ft-lb)
SMA829C

LOW TIRE PRESSURE WARNING SYSTEM
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Revision: 2004 November 2004 FX35/FX45
LOW TIRE PRESSURE WARNING SYSTEMPFP:40300
System ComponentsAES000NO
System DescriptionAES000NP
TRANSMITTER
A sensor-transmitter integrated with a valve is installed on a wheel,
and transmits a detected air pressure signal in the form of a radio
wave.
LOW TIRE PRESSURE WARNING CONTROL UNIT
Reads the radio wave signal received by the antenna, and controls
the warning lamp and the buzzer operations as shown below. It also
has a judgement function to detect a system malfunction.
SEIA0345E
SEIA0203E
SEIA0306E

WT-8
LOW TIRE PRESSURE WARNING SYSTEM
Revision: 2004 November 2004 FX35/FX45
ANTENNA
Receives the radio wave signal transmitted by the transmitter.
DISPLAY UNIT
Displays the air pressure of each tire.
After the ignition switch is turned ON, the pressure values are
not be displayed until the data of each wheel stabilizes.
Condition Warning lamp Buzzer
Less than 190 kPa (1.9 kg/cm
2 , 27 psi)
[Flat tire]ON Sounds for 10 sec.
System malfunction ON OFF
SEIA0307E
SKIA5994E

WT-14
TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
Control Unit Input/Output Signal StandardAES000NU
Standards using a circuit tester and oscilloscope.
( ): Wire color
ID Registration ProcedureAES000NV
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL
This procedure must do after replace transmitter or low tire pressure warning control unit.
1. Turn ignition switch “OFF”.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Touch “AIR PRESSURE MONITOR”, “WORK SUPPORT” and “ID REGIST”.
NOTE:
If “AIR PRESSURE MONITOR” is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC)
Circuit" .
4. With the transmitter activation tool (J-45295) pushed against the
front-left transmitter position of the tire air valve, press the button
then keep 5 seconds.
5. Register the IDs in order from FR LH, FR RH, RR RH or RR LH. When ID registration of each wheel has
been completed, a buzzer sounds and hazard warning lamp blinks.
6. After completing all ID registrations, press “END” to complete the procedure.
NOTE:
Be sure to register the IDs in order from FR LH, FR RH, RR RH, to RR LH, or the self-diagnostic results dis-
play will not function properly.
Measurement terminal
Item Operation or condition
+–
8 (G)
GroundTire pressure warning check
switchAlways Approx. 5 V
9 (L) Data line (CAN H) — —
11 (LG/R) Ignition switch ACC — Battery voltage (Approx. 12 V)
12 (R/W) Battery power supply Always Battery voltage (Approx. 12 V)
20 (B) GND — Approx. 0 V
21 (R) Data line (CAN L) — —
22 (G/Y) HazardHazard lamp switch OFF Battery voltage (Approx. 12 V)
Hazard lamp switch ON Approx. 0 V
24 (G/R) Ignition switch ON — Battery voltage (Approx. 12 V)
25 Antenna — —
SEIA0460E
Activation tire position Buzzer Hazard warning lamp CONSULT-II
Front LH Once
2 times flashing“YET”
↓
“DONE” Front RH 2 times
Rear RH 3 times
Rear LH 4 times

TROUBLE DIAGNOSES
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Revision: 2004 November 2004 FX35/FX45
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL
1. Turn ignition switch “OFF”.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Touch “AIR PRESSURE MONITOR”, “WORK SUPPORT” and “ID REGIST”.
NOTE:
If “AIR PRESSURE MONITOR” is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC)
Circuit" .
4. Adjust the tire pressure to the values shown in the table below for ID registration, and drive the vehicle at
15 km/h (9.4 MPH) or more for a few minutes.
5. After completing all ID registrations, press “END” to complete the procedure.
Tire position
Tire pressure kPa (kg/cm2 , psi)
Front LH 250 (2.5, 36)
Front RH 230 (2.3, 33)
Rear RH 210 (2.1, 30)
Rear LH 190 (1.9, 27)
Activation tire position CONSULT-II
Front LH
“YET”
↓
“DONE” Front RH
Rear RH
Rear LH

WT-16
TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
Transmitter Wake Up OperationAES000NW
WITH TRANSMITTER ACTIVATION TOOL
1. With the transmitter activation tool (J-45295) pushed against the
front-left transmitter, press the button then keep 5 seconds.
When ignition switch ON, then warning lamp is blinks as fol-
low diagram transmitter must be waken up.
2. Register the IDs in order from FR LH, FR RH, RR RH or RR LH. When wake up of each wheel has been
completed, a hazard warning lamp 2 time flashing.
3. After completing wake up of all transmitters, make sure tire pressure warning lamp go out.
SEIA0460E
SEIA0378E