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SC-6
BATTERY
Revision: 2004 November 2004 FX35/FX45
CHARGING THE BATTERY
CAUTION:
Do not “quick charge” a fully discharged battery.
Keep the battery away from open flame while it is being charged.
When connecting the charger, connect the leads first, then turn on the charger. Do not turn on the
charger first, as this may cause a spark.
If battery electrolyte temperature rises above 55°C (131°F), stop charging. Always charge battery
at a temperature below 55°C (131°F).
Charging Rates
Do not charge at more than 50 ampere rate.
NOTE:
The ammeter reading on your battery charger will automatically decrease as the battery charges. This indi-
cates that the voltage of the battery is increasing normally as the state of charge improves. The charging amps
indicated above refer to initial charge rate.
If, after charging, the specific gravity of any two cells varies more than 0.050, the battery should be
replaced.
Trouble Diagnosis with Battery/Starting/Charging System TesterAKS0079A
CAUTION:
When working with batteries, always wear appropriate eye protection.
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and alternator test segments must be
done as a set from start to finish.
If battery surface charge is detected while testing, the tester will prompt you to turn on the headlamps to
remove the surface charge.
If necessary, the tester will prompt you to determine if the battery temperature is above or below 0°C
(32°F). Choose the appropriate selection by pressing the up or down arrow button, then press “ENTER” to
make the selection.
16 (60)−0.008
10 (50)−0.012
4 (40)−0.016
−1 (30)−0.020
−7 (20)−0.024
−12 (10)−0.028
−18 (0)−0.032
Corrected specific gravity Approximate charge condition
1.260 - 1.280 Fully charged
1.230 - 1.250 3/4 charged
1.200 - 1.220 1/2 charged
1.170 - 1.190 1/4 charged
1.140 - 1.160 Almost discharged
1.110 - 1.130 Completely discharged Battery electrolyte temperature °C (°F) Add to specific gravity reading
Amp Time
50 1 hour
25 2 hours
10 5 hours
5 10 hours
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STARTING SYSTEM
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Trouble Diagnosis with Battery/Starting/Charging System TesterAKS0079E
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and alternator test segments must be done
as a set from start to finish.
1. Turn off all loads on the vehicle electrical system.
2. Perform battery test with Battery/Starting/Charging system
tester. Refer to SC-6, "
Trouble Diagnosis with Battery/Starting/
Charging System Tester" .
3. Press “ENTER” to begin the starting system test.
4. Start the engine.
5. Diagnosis result is displayed on the tester. Refer to SC-13,
"DIAGNOSTIC RESULT ITEM CHART" .
NOTE:
If the starter performs normally but the engine does not start,
perform engine diagnosis.
For intermittent “NO CRANK” or “NO STARTER OPERA-
TION” incidents, refer to SC-16, "
DIAGNOSTIC PROCE-
DURE 2" .
DIAGNOSTIC RESULT ITEM CHART
SEL408X
SEL409X
SEL410X
Diagnostic item Service procedure
CRANKING VOLTAGE NORMAL Go to SC-14, "
WORK FLOW" .
CRANKING VOLTAGE LOW Go to SC-14, "
WORK FLOW" .
CHARGE BATTERYPerform the slow battery charging procedure. (Initial rate of charge is 10A for 12 hours.) Per-
form battery test again with Battery/Starting/Charging system tester. Refer toSC-6, "
Trouble
Diagnosis with Battery/Starting/Charging System Tester" .
REPLACE BATTERYBefore replacing battery, clean the battery cable clamps and battery posts. Perform battery
test again with Battery/Starting/Charging system tester. Refer to SC-6, "
Trouble Diagnosis
with Battery/Starting/Charging System Tester" . If second test result is “REPLACE BAT-
TERY”, then do so. Perform battery test again to confirm repair.
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CHARGING SYSTEM
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CHARGING SYSTEMPFP:23100
System DescriptionAKS0079I
The alternator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times:
through 10A fuse (No. 33, located in the fuse and fusible link box)
to alternator terminal 4 (S).
Terminal B supplies power to charge the battery and operate the vehicle's electrical system. Output voltage is
controlled by the IC regulator at terminal 4 (S) detecting the input voltage.
The charging circuit is protected by the 120A fusible link (VK45DE and VQ35DE AWD).
The alternator is grounded to the engine block.
With the ignition switch in the ON or START position, power is supplied:
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 7 for the charge warning lamp.
Ground is supplied:
to combination meter terminal 2
through alternator terminal 3 (L)
to alternator terminal E (VK45DE) or through body ground (VQ35DE)
through body ground E304 (VK45DE).
With power and ground supplied, the charge warning lamp will illuminate. When the alternator is providing suf-
ficient voltage with the engine running, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
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SC-26
CHARGING SYSTEM
Revision: 2004 November 2004 FX35/FX45
Trouble Diagnosis with Battery/Starting/Charging System TesterAKS0079K
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and alternator test segments must be done
as a set from start to finish.
1. Turn off all loads on the vehicle electrical system.
2. Perform battery and starting system test with Battery/Starting/
Charging system tester.
3. Press “ENTER” to begin the charging system test.
4. Start engine.
5. Press “ENTER” until “LOADS OFF REV ENGINE 5 SEC” is dis-
played.
6. Raise and hold the engine speed at 1,500 to 2,000 rpm for about
5 seconds, then return the engine to idle.
Once the increase in engine rpm is detected, press “ENTER” to
continue.
NOTE:
If after 30 seconds an increase in engine idle speed is not
detected, “RPM NOT DETECTED” will display.
Some engines may have a higher idle initially after starting,
particularly when the engine is cold. The tester may detect
this without any other action being taken. If this occurs, con-
tinue on with the testing process. The final results will not be affected.
7. The tester now checks the engine at idle and performs the
DIODE/RIPPLE check.
8. When complete, the tester will prompt you to turn on the follow-
ing electrical loads.
Heater fan set to highest speed. Do not run the A/C or wind-
shield defroster.
Headlamp high beam
Rear window defogger
NOTE:
Do not run the windshield wipers or any other cyclical loads.
9. Press “ENTER” to continue.
SEL417X
SEL418X
SEL419X
SEL420X
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CHARGING SYSTEM
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Revision: 2004 November 2004 FX35/FX45
10. Raise and hold the engine speed at 1,500 to 2,000 rpm for about
5 seconds, then return the engine to idle. Once the increase in
engine rpm is detected, press “ENTER” to continue.
NOTE:
If after 30 seconds an increase in engine idle speed is not
detected, “RPM NOT DETECTED” will be displayed. Press
“ENTER” to restart the test.
11. Diagnostic result is displayed on the tester. Refer to SC-27,
"DIAGNOSTIC RESULT ITEM CHART" .
12. Press “ENTER” then test output code is displayed. Record the
test output code on the repair order.
13. Toggle back to the “DIAGNOSTIC SCREEN” for test results.
DIAGNOSTIC RESULT ITEM CHART
SEL421X
SEL422X
SEL577X
Diagnostic item Service procedure
CHARGING SYSTEM NORMAL Charging system is normal and will also show DIODE RIPPLE test result.
NO CHARGING VOLTAGE Go to SC-28, "
WORK FLOW" .
LOW CHARGING VOLTAGE Go to SC-28, "
WORK FLOW" .
HIGH CHARGING VOLTAGE Go to SC-28, "
WORK FLOW" .
DIODE RIPPLE NORMAL Diode ripple is OK and will also show CHARGING VOLTAGE test result.
EXCESS RIPPLE DETECTEDReplace the alternator. Perform “DIODE RIPPLE” test again using Battery/Starting/Charging
system tester to confirm repair.
DIODE RIPPLE NOT DETECTED Go to SC-28, "
WORK FLOW" .
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CHARGING SYSTEM
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Revision: 2004 November 2004 FX35/FX45
DIAGNOSTIC PROCEDURE 1
Check “L” Terminal Circuit
1. CHECK “L” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check to see if “L” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “L” terminal connection. Confirm repair by performing complete Battery/Starting/Charging
system test.
2. CHECK “L” TERMINAL CIRCUIT
1. Disconnect alternator connector.
2. Apply ground to alternator harness connector E311
*1 or F26*2
terminal 3 (OR) with the ignition switch in the ON position.
NOTE:
*1: VK45DE, *2: VQ35DE
OK or NG
OK >> Go to SC-28, "WORK FLOW" .
NG >> Check the following.
10A fuse [No. 14, located in fuse block (J/B)]
CHARGE lamp
Harness for open or short between combination meter and fuse
Harness for open or short between combination meter and alternator CHARGE lamp should light up.
PKIA2815E
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SC-30
CHARGING SYSTEM
Revision: 2004 November 2004 FX35/FX45
DIAGNOSTIC PROCEDURE 2
Check “B” Terminal Circuit
1. CHECK “B” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check to see if “B” terminal is clean and tight.
OK or NG
OK >> GO TO 2. Confirm repair by performing complete Battery/Starting/Charging system test.
NG >> Repair “B” terminal connection.
2. CHECK ALTERNATOR “B” TERMINAL CIRCUIT
Check voltage between alternator B terminal E307 terminal 1 (B/R)
and ground using a digital circuit tester.
OK or NG
OK >> GO TO 3.
NG >> Check the following.
120A fusible link [fusible link holder (VK45DE and
VQ35DE AWD)]
Harness for open or short between alternator and fus-
ible link (VK45DE and VQ35DE AWD)
Harness for open or short between alternator and battery (VQ35DE 2WD)
3. CHECK “B” TERMINAL CONNECTION (VOLTAGE DROP TEST)
1. Start the engine.
2. When the engine running at idle and warm, check voltage
between alternator B terminal E307 terminal 1 (B/R) and battery
positive terminal using a digital circuit tester.
OK or NG
OK >> Replace the alternator. Confirm repair by performing
complete Battery/Starting/Charging system test.
NG >> Check harness between the battery and the alternator
for poor continuity. Battery voltage should exist.
PKIA2944E
Voltage: Less than 0.2V
PKIA2366E
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CHARGING SYSTEM
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Revision: 2004 November 2004 FX35/FX45
DIAGNOSTIC PROCEDURE 3
Check “L” Terminal Circuit
1. CHECK “L” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check to see if “L” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “L” terminal connection. Confirm repair by performing complete Battery/Starting/Charging
system test.
2. CHECK “L” TERMINAL CIRCUIT
1. Disconnect alternator connector.
2. Apply ground to alternator harness connector E311
*1 or F26*2
terminal 3 (OR) with the ignition switch in the ON position.
NOTE:
*1: VK45DE, *2: VQ35DE
OK or NG
OK >> Replace the alternator. Confirm repair by performing
complete Battery/Starting/Charging system test.
NG >> Check the following.
10A fuse [No. 14, located in fuse block (J/B)]
CHARGE lamp
Harness for open or short between combination meter and fuse
Harness for open or short between combination meter and alternator CHARGE lamp should light up.
PKIA2815E