RFD-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2004 November 2004 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartADS000JO
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
Refer to RFD-18, "
INSPECTION
" .
Refer to RFD-24, "
TOOTH CONTACT
" .
Refer to RFD-18, "
INSPECTION
" .
Refer to RFD-13, "
Pre-Inspection
" .
—
Refer to MA-31, "
Checking Differential Gear Oil
" .
NVH in PR section.
NVH in FAX, RAX, FSU and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and suspected parts
Rough gear tooth
Improper gear contact
Tooth surfaces worn
Incorrect backlash
Companion flange excessive runout
Improper gear oil
Propeller shaft
Axle and suspension
Tires
Road wheel
Drive shaft
Brakes
Steering
Symptom Differential Noise×××××××××××××
REAR FINAL DRIVE ASSEMBLY
RFD-11
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E
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MA
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RFD
Revision: 2004 November 2004 FX35/FX45
REAR FINAL DRIVE ASSEMBLYPFP:38300
Removal and InstallationADS000JR
REMOVAL
1. Remove exhaust center tube. Refer to EX-3, "EXHAUST SYSTEM" .
2. Remove rear propeller shaft from the final drive. Refer to PR-8, "
REMOVAL" .
3. Remove rear drive shaft from final drive, then suspend it by wire
etc.
4. Remove breather hose from the final drive.
5. Remove ABS rear wheel sensor. Refer to BRC-57, "
WHEEL
SENSORS" .
6. Set transmission jack to rear final drive assembly, and then
remove mounting bolts are nut connecting to the suspension
member.
CAUTION:
Do not place a transmission jack on the rear cover (alumi-
num case).
7. Remove the rear final drive assembly.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installation, check the final drive oil level. Refer to MA-31, "
Checking Differential Gear Oil" .
PDIA0886E
1. Rear final drive assembly 2. Rear propeller shaft 3. Washer
4. Lower stopper 5. Upper stopper 6. Drive shaft
SDIA1094E
REAR FINAL DRIVE ASSEMBLY
RFD-13
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MA
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RFD
Revision: 2004 November 2004 FX35/FX45
Pre-InspectionADS000JT
Before disassembling final drive, drain off oil from the gear and remove the rear cover. Then, perform the fol-
lowing inspection.
TOTAL PRELOAD
1. Turn drive pinion in both directions several times to set bearing
rollers.
2. Check total preload with tool.
DRIVE GEAR TO DRIVE PINION BACKLASH
Check drive gear to drive pinion backlash with a dial indicator at sev-
eral points.
DRIVE GEAR RUNOUT
Check runout of drive gear with a dial indicator.
1. Drive pinion lock nut 2. Companion flange (Rebro joint type) 3. Front oil seal
4. Pinion front bearing 5. Pinion bearing adjusting spacer
(Collapsible spacer)6. Pinion rear bearing
7. Pinion height adjusting washer 8. Drive pinion 9. Side oil seal
10. Drive gear 11. Pinion mate shaft 12. Look pin
13. Pinion mate gear 14. Pinion mate thrust washer 15. Side gear
16. Side gear thrust washer 17. Differential case 18. Side bearing
19. Side bearing adjusting washer 20. Bearing cap 21. Rear cover
22. Filler plug 23. Drain plug 24. Gear carrier
25. Circlip 26. Gasket
Tool number : ST3127S000 (J25765-A)
Total preload
(With oil seal): 2.84 - 3.75 N·m
(0.29 - 0.38 kg-m, 26 - 33 in-lb)
SDIA1007E
Drive gear to drive pinion backlash
: 0.10 - 0.15 mm (0.0039 - 0.0059 in)
SPD513
Drive gear runout limit : 0.05 mm (0.0020 in) or less
SPD886
RFD-28
REAR FINAL DRIVE ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
8. Tighten the drive pinion lock nut by very small degrees until the
specified preload in achieved, when checking the preload, turn
drive pinion in both directions several times.
If pinion bearing preload is too small, tighten the drive pinion lock nut more.
If pinion bearing preload is too great, replace pinion bearing adjusting spacer.
INSTALLATION OF DIFFERENTIAL CASE ASSEMBLY
1. Select side bearing adjusting washer.
Refer to RFD-32, "
SIDE BEARING ADJUSTING WASHERS" .
2. Install differential case assembly with side bearing outer races
into gear carrier.
3. Insert original left and right side bearing adjusting washers in
place between side bearings and carrier.
4. Align matching mark on bearing cap with that on gear carrier.
5. Install the side bearing cap.
6. Install side oil seal. Refer to RFD-9, "
Removal and Installation" . Tool number
: ST3127S000 (J25765-A)
Drive pinion bearing preload
: 2.65 - 3.23 N·m (0.27 - 0.32 kg-m, 24 - 28 in-lb)
SDIA1007E
SPD919
SPD924
SPD889
Tool number : KV38100200 (J26233)
SERVICE DATA AND SPECIFICATIONS (SDS)
RFD-31
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RFD
Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsADS000JV
Drive Gear RunoutADS000JW
Unit: mm (in)
Side Gear Adjustment ADS000JX
Unit: mm (in)
AVAILABLE SIDE GEAR THRUST WASHERS
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Drive Pinion Height AdjustmentADS000JY
AVAILABLE PINION HEIGHT ADJUSTING WASHERS
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Drive Pinion Preload AdjustmentADS000JZ
Applied modelVQ35DE engine VK45DE engine
5A/T
Final drive model R200 (2-pinion)
Gear ratio 3.357 (2WD), 3.692 (AWD) 3.692
Number of teeth (Drive gear/drive pinion) 47/14 (2WD), 48/13 (AWD) 48/13
Oil capacity (Approx.) (US qt, lmp qt)1.4 (3, 2-1/2) 1.4 (3, 2-1/2)
Type R200
Drive gear runout limit 0.05 (0.0020) or less
Type R200
Clearance limit between side gear thrust washer and differential
case mm (in)0.20 (0.0079) less
Type R20 0
Thrust washerThickness Part number*
0.75 (0.0295) 38424 0C000
0.78 (0.0307) 38424 0C001
0.81 (0.0319) 38424 0C002
0.84 (0.0331) 38424 0C003
0.87 (0.0343) 38424 0C004
0.90 (0.0350) 38424 0C005
0.93 (0.0366) 38424 0C006
Type R200
Adjusting washerThickness Part number* Thickness Part number*
3.05 (0.1201) 38154 0C000 3.17 (0.1248) 38154 0C004
3.08 (0.1213) 38154 0C001 3.20 (0.1260) 38154 0C005
3.11 (0.1224) 38154 0C002 3.23 (0.1272) 38154 0C006
3.14 (0.1236) 38154 0C003 3.26 (0.1283) 38154 0C007
Type R200
Drive pinion preload 2.65 − 3.23 N·m (0.27 − 0.32 kg−m, 24 − 28 in-lb)
RFD-32
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
Side Bearing Preload Adjustment ADS000K0
SIDE BEARING ADJUSTING WASHERS
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Total Preload AdjustmentADS000K1
Companion FlangeADS000OC
Type R200
Side bearing preload
Torque by spring gauge 34.2 − 39.2 N (3.5 − 4.0 kg, 7.7 − 8.8 lb)
Type R200
Adjusting washerThickness Part number* Thickness Part number*
2.00 (0.0787) 38453 N3100 2.35 (0.0925) 38453 N3107
2.05 (0.0807) 38453 N3101 2.40 (0.0945) 38453 N3108
2.10 (0.0827) 38453 N3102 2.45 (0.0965) 38453 N3109
2.15 (0.0846) 38453 N3103 2.50 (0.0984) 38453 N3110
2.20 (0.0866) 38453 N3104 2.55 (0.1004) 38453 N3111
2.25 (0.0886) 38453 N3105 2.60 (0.1024) 38453 N3112
2.30 (0.0906) 38453 N3106 2.65 (0.1043) 38453 N3113
Type R200
Total preload (with oil seal) 2.84 − 3.75 N·m (0.29 − 0.38 kg−m, 26 − 33 in-lb)
Drive gear to drive pinion backlash 0.10 − 0.15 mm (0.0039 − 0.0059 in)
Type R200
Runout limit0.13 mm (0.0051 in)
RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
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SECTION RSU
A
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RSU
Revision: 2004 November 2004 FX35/FX45
REAR SUSPENSION
PRECAUTIONS .......................................................... 2
Cautions ................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools (SST) ..................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
REAR SUSPENSION ASSEMBLY ............................. 5
On-Vehicle Inspection and Service .......................... 5
INSPECTION OF SUSPENSION ARM BALL
JOINT END PLAY ................................................. 5
SHOCK ABSORBER INSPECTION ..................... 5
Wheel Alignment Inspection ..................................... 5
DESCRIPTION ...................................................... 5
PRELIMINARY CHECK ........................................ 5
CAMBER INSPECTION ........................................ 5
TOE-IN .................................................................. 6
Components ............................................................. 7
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 8
SHOCK ABSORBER .................................................. 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSPECTION AFTER REMOVAL ......................... 9
INSTALLATION ..................................................... 9
Disassembly and Assembly ..................................... 9
DISASSEMBLY ..................................................... 9
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY ......................................................... 10SUSPENSION ARM .................................................. 11
Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSPECTION AFTER REMOVAL ....................... 11
INSTALLATION ................................................... 12
RADIUS ROD ............................................................ 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSPECTION AFTER REMOVAL ....................... 13
INSTALLATION ................................................... 13
FRONT LOWER LINK .............................................. 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 14
INSTALLATION ................................................... 14
REAR LOWER LINK & COIL SPRING ..................... 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
STABILIZER BAR ..................................................... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 16
INSTALLATION ................................................... 16
REAR SUSPENSION MEMBER ............................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
SERVICE DATA ........................................................ 18
Wheel Alignment .................................................... 18
Ball Joint ................................................................. 18
Wheelarch Height (Unladen*) ................................. 18
RSU-2
PRECAUTIONS
Revision: 2004 November 2004 FX35/FX45
PRECAUTIONSPFP:00001
CautionsAES000MF
When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
Unladen conditions means that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.