DTC P2127, P2128 APP SENSOR
EC-1235
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureABS00CDU
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-791, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
47 LSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
82 B/WSensor ground
(APP sensor 1 / Steering
switch)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
83 G/ORSensor ground
(APP sensor 2)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
90 L/BSensor power supply
(APP sensor 1)[Ignition switch: ON]Approximately 5V
91 GSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
98 B/PAccelerator pedal position
sensor 2[Ignition switch: ON]
Engine stopped
Accelerator pedal is fully released0.15 - 0.60V
[Ignition switch: ON]
Engine stopped
Accelerator pedal is fully depressed1.95 - 2.40V
106 R/BAccelerator pedal position
sensor 1[Ignition switch: ON]
Engine stopped
Accelerator pedal is fully released0.5 - 1.0V
[Ignition switch: ON]
Engine stopped
Accelerator pedal is fully depressed3.9 - 4.7V
PBIB2195E
DTC P2138 APP SENSOR
EC-1249
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureABS00CEA
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-791, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
47 LSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
82 B/WSensor ground
(APP sensor 1 / Steering
switch)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
83 G/ORSensor ground
(APP sensor 2)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
90 L/BSensor power supply
(APP sensor 1)[Ignition switch: ON]Approximately 5V
91 GSensor power supply
(APP sensor 2)[Ignition switch: ON]Approximately 5V
98 B/PAccelerator pedal position
sensor 2[Ignition switch: ON]
Engine stopped
Accelerator pedal is fully released0.15 - 0.60V
[Ignition switch: ON]
Engine stopped
Accelerator pedal is fully depressed1.95 - 2.40V
106 R/BAccelerator pedal position
sensor 1[Ignition switch: ON]
Engine stopped
Accelerator pedal is fully released0.5 - 1.0V
[Ignition switch: ON]
Engine stopped
Accelerator pedal is fully depressed3.9 - 4.7V
PBIB2195E
REFRIGERANT PRESSURE SENSOR
EC-1289
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureABS00CF2
1. CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION
1. Start engine and warm it up to normal operating temperature.
2. Turn A/C switch and blower switch ON.
3. Check voltage between ECM terminal 70 and ground with CON-
SULT-II or tester.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
49 PUSensor power supply
(Refrigerant pressure sen-
sor)[Ignition switch: ON]Approximately 5V
67 B/WSensor ground
(Mass air flow sensor / IAT
sensor / Power steering
pressure sensor / EVAP
control system pressure
sensor / Refrigerant pres-
sure sensor / ECT sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
70 L/R Refrigerant pressure sensor[Engine is running]
Warm-up condition
Both A/C switch and blower switch are ON
(Compressor operates)1.0 - 4.0V
Voltage: 1.0 - 4.0V
PBIB1188E
ASCD INDICATOR
EC-1309
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
ASCD INDICATORPFP:24814
Component DescriptionABS00CFH
ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
CRUISE indicator illuminates when ON/OFF (MAIN) switch on ASCD steering switch is turned ON to indicated
that ASCD system is ready for operation.
SET indicator illuminates when following conditions are met.
CRUISE indicator is illuminated.
COAST/SET switch on ASCD steering switch is turned ON while vehicle speed is within the range of
ASCD setting.
SET indicator remains lit during ASCD control.
Refer to EC-1334, "
AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeABS00CFI
Specification data are reference value.
MONITOR ITEM CONDITION SPECIFICATION
CRUISE LAMP
Ignition switch: ON
ON/OFF (MAIN) switch:
Pressed at the 1st time → at the
2nd timeON → OFF
SET LAMP
ON/OFF (MAIN) switch: ON
When vehicle speed is
between 40 km/h (25 MPH)
and 144 km/h (89 MPH)
ASCD is operating ON
ASCD is not operating OFF
EC-1334
[VK45DE]
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Revision: 2004 November 2004 FX35/FX45
AUTOMATIC SPEED CONTROL DEVICE (ASCD)PFP:18930
System DescriptionABS00CG0
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without pressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/h
(25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric throttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
SET OPERATION
Press ON/OFF (MAIN) switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press COAST/SET switch. (Then SET indicator in combination meter illuminates.)
ACCEL OPERATION
If the ACCEL/RESUME switch is pressed during cruise control driving, increase the vehicle speed until the
switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
CANCEL switch is pressed
More than 2 switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
Brake pedal is depressed
Selector lever is changed to N, P, R position
Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
VDC/TCS system is operated
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by pressing COAST/SET switch or ACCEL/
RESUME switch.
Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If ON/OFF (MAIN) switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled
and vehicle speed memory will be erased.
COAST OPERATION
When the COAST/SET switch is pressed during cruise control driving, decrease vehicle set speed until the
switch is released. And then ASCD will keep the new set speed.
Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed controlElectric throttle control
actuator Stop lamp switch Brake pedal operation
ASCD steering switch ASCD steering switch operation
Park/Neutral position (PNP)
switchGear position
Unified meter and A/C amp.* Vehicle speed
TCM* Powertrain revolution
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
EC-1335
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
RESUME OPERATION
When the ACCEL/RESUME switch is pressed after cancel operation other than pressing ON/OFF (MAIN)
switch is performed, vehicle speed will return to last set speed. To resume vehicle set speed, vehicle condition
must meet following conditions.
Brake pedal is released
A/T selector lever is in other than P and N positions
Vehicle speed is greater than 40 km/h (25 MPH) and less than 144 km/h (89 MPH)
Component DescriptionABS00CG1
ASCD STEERING SWITCH
Refer to EC-1181 .
ASCD BRAKE SWITCH
Refer to EC-1199 , and EC-1302 .
STOP LAMP SWITCH
Refer to EC-1199 , EC-1220 and EC-1302 .
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EC-1077 , EC-1079 , EC-1085 and EC-1090 .
ASCD INDICATOR
Refer to EC-1309 .
EC-1336
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureABS00CG2
Idle Speed and Ignition TimingABS00CG3
*1: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueABS00CG4
Mass Air Flow SensorABS00CG5
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorABS00CG6
Engine Coolant Temperature SensorABS00CG7
Heated Oxygen Sensor 1 HeaterABS00CG8
Heated Oxygen Sensor 2 HeaterABS00CG9
Crankshaft Position Sensor (POS)ABS00CGA
Refer to EC-964, "Component Inspection" .
Camshaft Position Sensor (PHASE)ABS00CGB
Refer to EC-970, "Component Inspection" .
Throttle Control MotorABS00CGC
Fuel pressure at idling kPa (kg/cm2 , psi)Approximately 350 (3.57, 51)
Target idle speed
No-load*1 (in P or N position)650±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 12° ± 5° BTDC
Condition Calculated load value% (Using CONSULT-II or GST)
At idle14.0 - 33.0
At 2,500 rpm12.0 - 25.0
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle1.2 - 1.8V*
Mass air flow (Using CONSULT-II or GST)2.0 - 6.0 g·m/sec at idle*
7.0 - 20.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.9 - 2.1
80 (176)0.31 - 0.37
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Resistance [at 25°C (77°F)] 3.3 - 4.0Ω
Resistance [at 25°C (77°F)] 5.0 - 7.0Ω
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω
EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION EM
A
EM
Revision: 2004 November 2004 FX35/FX45
ENGINE MECHANICAL
VQ35DE
PRECAUTIONS .......................................................... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Drain Engine Coolant ...................... 5
Precautions for Disconnecting Fuel Piping .............. 5
Precautions for Removal and Disassembly ............. 5
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 5
Precautions for Assembly and Installation ............... 5
Parts Requiring Angle Tightening ............................. 6
Precautions for Liquid Gasket .................................. 6
REMOVAL OF LIQUID GASKET SEALING .......... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 6
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ...................................... 10
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 13
NVH Troubleshooting —Engine Noise ................... 13
Use the Chart Below to Help You Find the Cause
of the Symptom. ..................................................... 14
DRIVE BELTS ........................................................... 15
Checking Drive Belts .............................................. 15
Tension Adjustment ................................................ 15
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 16
AIR CONDITIONER COMPRESSOR BELT ....... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
AIR CLEANER AND AIR DUCT ............................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
Changing Air Cleaner Filter .................................... 18
INSPECTION ...................................................... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18INTAKE MANIFOLD COLLECTOR .......................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 22
INTAKE MANIFOLD ................................................. 24
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSPECTION AFTER REMOVAL ....................... 24
INSTALLATION ................................................... 25
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST .......................................................................... 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL ....................... 28
INSTALLATION ................................................... 28
OIL PAN AND OIL STRAINER ................................. 30
Removal and Installation ........................................ 30
2WD MODEL ....................................................... 30
REMOVAL ........................................................... 30
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 32
INSPECTION AFTER INSTALLATION ................ 35
AWD MODEL ...................................................... 36
REMOVAL ........................................................... 36
INSPECTION AFTER REMOVAL ....................... 38
INSTALLATION ................................................... 39
INSPECTION AFTER INSTALLATION ................ 41
IGNITION COIL ......................................................... 42
Removal and Installation ........................................ 42
REMOVAL ........................................................... 42
INSTALLATION ................................................... 42
SPARK PLUG (PLATINUM-TIPPED TYPE) ............. 43
Removal and Installation ........................................ 43
REMOVAL ........................................................... 43
INSPECTION AFTER REMOVAL ....................... 43
INSTALLATION ................................................... 44