EM-54
[VQ35DE]
FRONT TIMING CHAIN CASE
Revision: 2004 November 2004 FX35/FX45
FRONT TIMING CHAIN CASEPFP:13599
Removal and InstallationABS004X0
NOTE:
This section describes removal/installation procedure of front timing chain case and timing chain related
parts without removing oil pan (upper) on vehicle.
When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or
installed, remove oil pans (upper and lower) first. Then remove front timing chain case, timing chain
related parts, and rear timing chain case in this order, and install in reverse order of removal. Refer to EM-
63, "TIMING CHAIN" .
Refer to EM-63, "TIMING CHAIN" for component parts location.
REMOVAL
1. Place vehicle onto lift.
2. Disconnect negative battery terminal.
3. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
5. Remove front and rear engine undercover with power tool.
6. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
7. Drain engine oil from oil pan. Refer to LU-9, "
Changing Engine Oil" .
8. Remove engine harnesses.
9. Remove intake manifold collectors (upper and lower) with power tool. Refer to EM-19, "
INTAKE MANI-
FOLD COLLECTOR" .
10. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-31, "
POWER STEERING OIL PUMP" .
11. Remove power steering oil pump bracket. Refer to PS-31, "
POWER STEERING OIL PUMP" .
12. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
13. Remove water bypass hose, water hose clamp and idler pulley bracket and alternator and power steering
oil pump and A/C compressor belt tensioner from front timing chain case.
14. Remove right and left intake valve timing control covers with
power tool.
Loosen bolts in reverse order as shown in the figure.
U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J - 3 7 2 2 8 ) ] o r a n e q u i v a l e n t
tool to cut liquid gasket for removal.
CAUTION:
Shaft is internally jointed with intake camshaft sprocket
center hole. When removing, keep it horizontal until it is
completely disconnected.
15. Remove collared O-rings from front timing chain case (left and
right side).
16. Remove right and left rocker covers. Refer to EM-51, "
ROCKER COVER" .
NOTE:
When secondary timing chain is not removed/installed, this step is not required.
SEM728G
PBIC2045E
OIL SEAL
EM-95
[VQ35DE]
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Revision: 2004 November 2004 FX35/FX45
Removal and Installation of Front Oil SealABS004X5
REMOVAL
1. Remove the following parts:
Front engine undercover (With power tool)
Drive belt; Refer to EM-15, "DRIVE BELTS" .
2. Remove crankshaft pulley with the following procedure:
a. Remove rear cover plate (2WD) or starter motor (AWD) and set
ring gear stopper (SST) as shown in the figure. Refer to SC-10,
"STARTING SYSTEM" .
b. Loosen crankshaft pulley bolt and locate bolt seating surface as
10 mm (0.39 in) from its original position.
CAUTION:
Do not remove crankshaft pulley bolt as it will be used as a
supporting point for suitable puller.
c. Place suitable puller tab on holes of crankshaft pulley, and pull
crankshaft pulley through.
CAUTION:
Do not put suitable puller tab on crankshaft pulley periph-
ery, as this will damage internal damper.
3. Remove front oil seal using a suitable tool.
CAUTION:
Be careful not to damage front timing chain case and crank-
shaft.
PBIC1098E
PBIC1103E
EMQ0477D
SEM829E
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
EM-167
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
Use the Chart Below to Help You Find the Cause of the Symptom.ABS006I5
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not relatedLocation
of noiseTy p e o f
noiseOperating condition of engine
Source of
noiseCheck itemRefer-
ence page Before
warm-
upAfter
warm-
upWhen
start-
ingWhen
idlingWhen
racingWhile
driving
Top of
engine
Rocker
cover
Cylinder
headTicking or
clickingC A — A B — Tappet noise Valve clearanceEM-214
Rattle C A — A B CCamshaft
bearing noiseCamshaft journal oil
clearance
Camshaft runoutEM-210EM-209
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil panSlap or
knock—A—B B—Piston pin
noisePiston to piston pin oil
clearance
Connecting rod bush-
ing oil clearanceEM-256
EM-258
Slap or
rapA——BBAPiston slap
noisePiston to cylinder bore
clearance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsionEM-260EM-257
EM-257
EM-258
Knock ABCBBBConnecting
rod bearing
noiseConnecting rod bush-
ing oil clearance
Connecting rod bear-
ing oil clearanceEM-258EM-263
Knock A B — A B CMain bearing
noiseMain bearing oil clear-
ance
Crankshaft runoutEM-264EM-262
Front of
engine
front coverTapping or
tickingAA—BBBTiming chain
and chain
tensioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operationEM-201
EM-196
Front of
engineSqueak-
ing or fizz-
ingAB—B—CDrive belts
(Sticking or
slipping)Drive belts deflection
EM-169Creaking A B A B A BDrive belts
(Slipping)Idler pulley bearing
operation
Squall
CreakAB—BABWater pump
noiseWater pump operationCO-49,
"WATER
PUMP"
TIMING CHAIN
EM-197
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-236, "ENGINE ASSEMBLY" .
2. Remove the following components and related parts:
Drive belt auto tensioner and idler pulley; Refer to EM-171, "Drive Belt Auto Tensioner and Idler Pulley"
.
Thermostat housing and hoses; Refer to CO-51, "THERMOSTAT AND WATER CONTROL VALVE" .
Ignition coil; Refer to EM-185, "IGNITION COIL" .
Rocker cover; Refer to EM-193, "ROCKER COVER" .
3. If necessary, remove intake valve timing control position sensor
(right and left bank) and camshaft position sensor (PHASE) from
intake valve timing control cover and front cover.
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
4. If necessary, remove intake valve timing control solenoid valve from intake valve timing control cover.
CAUTION:
Handle components and parts carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
1. Camshaft sprocket (EXH) 2. Camshaft sprocket (INT) 3. Camshaft sprocket (INT)
4. Camshaft sprocket (EXH) 5. Front cover 6.Intake valve timing control solenoid
valve (right bank)
7. O-ring 8. Seal ring 9.Intake valve timing control position
sensor (right bank)
10. O-ring 11.Intake valve timing control cover
(right bank)12.Intake valve timing control position
sensor (left bank)
13. O-ring 14.Intake valve timing control cover (left
bank)15. Seal ring
16.Intake valve timing control solenoid
valve (left bank)17. O-ring 18. Oil level gauge
19. Oil level gauge guide 20. O-ring 21. Crankshaft pulley bolt
22. Crankshaft pulley 23. Front oil seal 24. Chain tensioner cover
25. Camshaft position sensor (PHASE) 26. O-ring 27. Oil pump drive spacer
28. Oil pump assembly 29. Crankshaft sprocket 30. O-ring
31. O-ring 32.Timing chain tension guide
(right bank)33.Timing chain slack guide
(right bank)
34. Timing chain (right bank) 35. Timing chain (left bank) 36. Chain tensioner (left bank)
37. Chain tensioner (right bank) 38.Timing chain slack guide
(left bank)39.Timing chain tension guide
(left bank)
40. O-ring
PBIC0050E
EM-206
[VK45DE]
TIMING CHAIN
Revision: 2004 November 2004 FX35/FX45
b. Install new O-rings on front cover.
c. Apply a continuous bead of liquid gasket with tube presser [SST:
WS3930000 ( — )] to intake valve timing control covers as
shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS".
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
12. Install intake valve timing control position sensor, intake valve timing control solenoid valve and camshaft
position sensor (PHASE) to intake valve timing control cover and front cover if removed.
Be sure to tighten bolts with flanges completely seated.
13. Install oil pan and oil strainer. Refer to EM-181, "
OIL PAN AND OIL STRAINER" .
14. Install crankshaft pulley as follows:
a. Fix crankshaft with ring gear stopper [SST: J-45476].
b. Install crankshaft pulley, taking care not to damage front oil seal.
Install according to dowel pin of oil pump drive spacer.
Lightly tapping its center with plastic hammer, insert pulley.
CAUTION:
Do not tap pulley on the side surface where belt is installed (outer circumference).
c. Apply engine oil onto threaded parts of crankshaft pulley bolt and seating area.
d. Tighten crankshaft pulley bolt.
e. Put a paint mark on crankshaft pulley aligning with angle mark on crankshaft pulley bolt.
SBIA0374E
SBIA0375E
PBIC0051E
: 93.1 N·m (9.5 kg-m, 69 ft-lb)
IDX-7
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ALPHABETICAL INDEX
Propeller shaft ..................................................... PR-6
Propeller shaft on vehicle service ........................ PR-6
Propeller shaft vibration ....................................... PR-6
PS/SEN - Wiring diagram ................ EC-397, EC-1053
R
R/VIEW - Wiring diagram ................................... DI-84
Radiator(VK45DE) ............................................. CO-39
Radiator(VQ35DE) ............................................ CO-14
Rear axle ........................................................... RAX-5
Rear bumper ........................................................ EI-18
Rear combination lamp removal and installation ..........
LT-147
Rear door ............................................ BL-148, GW-80
Rear seat ......................................................... SE-107
Rear suspension ............................................... RSU-5
Rear view monitor ............................................... DI-81
Rear washer .................................................... WW-35
Rear window defogger ...................................... GW-86
Rear wiper ....................................................... WW-35
Refrigerant connection precaution ..................... ATC-8
Refrigerant discharging evacuating charging ATC-137
Refrigerant general precaution .......................... ATC-7
Refrigerant lines ............................................ ATC-137
Refrigerant pressure sensor ........... EC-609, EC-1287,
ATC-90
, ATC-155
Refrigeration cycle ........................................... ATC-21
Removal and installation (A/T) ........... AT-266, AT-269
Removal and installation (Transfer) .................... TF-43
Revolution sensor (A/T) ...................... AT-116, AT-260
Ring gear diff. inspection ................................. RFD-13
Rocker cover(VK45DE) ................................... EM-193
Rocker cover(VQ35DE) ..................................... EM-51
Room lamp - See Interior lamp ......................... LT-157
ROOM/L - Wiring diagram ................................ LT-164
RP/SEN - Wiring diagram ................ EC-610, EC-1288
S
Seal - See Exterior .............................................. EI-28
SEAT - Wiring diagram ...................................... SE-95
Seat belt inspection ............................................. SB-8
Seat belt pre-tensioner disposal ...................... SRS-49
Seat belt, front ..................................................... SB-4
Seat, rear ......................................................... SE-107
Self-diagnosis (Transfer) .................................... TF-21
SEN/PW - Wiring diagram ............... EC-490, EC-1157
SHIFT - Wiring diagram ................................... AT-236
Shift change signal ........................................ EC-1218
Shift lock system .............................................. AT-235
Shift schedule .................................................. AT-348
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor .......................... SRS-46
Side bearing preload diff. ................................. RFD-20
Side curtain air bag .......................................... SRS-43
Side flange installation diff. .............................. RFD-10
Side trim .............................................................. EI-37
SMJ (super multiple junction) ............................ PG-79
Spark plug replacement .................................... MA-26
Spark plug replacement(VQ35DE) ................... MA-19
Spark plug(VK45DE) ...................................... EM-186
Spark plug(VQ35DE) ........................................ EM-43
Specification value ............................. EC-131, EC-780
Speedometer ........................................................ DI-4
Spiral cable ..................................................... SRS-38
Spot lamp .......................................................... LT-184
SROOF - Wiring diagram ..................... BL-167, RF-14
SRS - See Supplemental Restraint System ..... SRS-5
SRS Trouble diagnoses .................................... SRS-7
Stabilizer bar (rear) ......................................... RSU-16
Stall test (A/T) .................................................... AT-51
Standardized relay ............................................. PG-81
START - Wiring diagram .................................... SC-11
Starter ................................................................ SC-10
Starting system .................................................. SC-10
Steering gear and linkage inspection ................ MA-35
Steering linkage ................................................. PS-19
Steering wheel and column ................... PS-10, PS-12
Steering wheel turning force .............................. PS-10
Step lamp .......................................................... LT-124
Stop lamp .......................................................... LT-116
Stop lamp switch .............................. EC-550, EC-1220
STOP/L - Wiring diagram .................................. LT-118
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-110, ATC-119
Sunroof .................................................. RF-10, RF-25
Supplemental Restraint System ....................... SRS-5
Suspension ....................................................... MA-36
Symbols and abbreviations ...................... GI-10, GI-23
T
Tachometer ........................................................... DI-4
TCM circuit diagram ........................................... AT-50
TCM inspection table ......................................... AT-90
Thermostat(VK45DE) ....................................... CO-51
Thermostat(VQ35DE) ....................................... CO-26
Three way catalyst function (Bank 1) . EC-316, EC-971
Three way catalyst function (Bank 2) . EC-316, EC-971
Three way catalyst precautions ............................ GI-6
Three way catalyst(VK45DE) .......................... EM-178
Three way catalyst(VQ35DE) ........................... EM-26
Throttle control motor ....................... EC-428, EC-1090
Throttle control motor relay .............. EC-423, EC-1085
Throttle position sensor (TPS) .......... EC-190, EC-284,
EC-485
, EC-487, EC-569, EC-848, EC-942, EC-1152,
EC-1154
, EC-1239
Tie-rod ............................................................... PS-19
Timing chain(VK45DE) ................................... EM-196
Timing chain(VQ35DE) ..................................... EM-63
Tire rotation ............................................. WT-6, MA-34
Tooth contact diff. ........................................... RFD-24
Top tether strap child restraint ........................... SB-12
Torque converter installation AT-267, AT-268, AT-272
Torque convertor clutch solenoid valve AT-123, AT-125
TPS1 - Wiring diagram ...................... EC-286, EC-944
TPS2 - Wiring diagram ...................... EC-192, EC-850