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KEY INTERLOCK CABLE
AT-241
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INSTALLATION
1. Set key interlock cable to key cylinder and install holder.
2. Clamp key interlock cable and fix to key interlock cable with
band.
3. Turn ignition key to lock position.
4. Set selector lever to P position.
5. Insert interlock rod into adjuster holder.
6. Install casing cap to bracket.
7. Move slider in order to fix adjuster holder to interlock rod.
SCIA2258E
SCIA1232E
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AT-242
ON-VEHICLE SERVICE
Revision: 2004 November 2004 FX35/FX45
ON-VEHICLE SERVICEPFP:00000
Control Valve with TCM and A/T Fluid Temperature Sensor 2ACS007GZ
COMPONENTS
CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from the negative terminal.
2. Remove front cross bar. Refer to FSU-8, "
Components" .
3. Disconnect heated oxygen sensor 2 harness connector.
4. Drain ATF through drain plug.
5. Disconnect A/T assembly harness connector.
1. Transmission 2. Control valve with TCM 3. Bracket
4. A/T fluid temperature sensor 2 5. Oil pan gasket 6. Oil pan
7. Magnet 8. Drain plug gasket 9. Drain plug
10. Oil pan mounting bolt 11. Snap ring 12. O-ring
SCIA5137E
Page 322 of 4449
ON-VEHICLE SERVICE
AT-245
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Revision: 2004 November 2004 FX35/FX45
16. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
17. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
18. Remove bracket from A/T fluid temperature sensor 2.
19. Remove O-ring from A/T assembly harness connector.
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AT-246
ON-VEHICLE SERVICE
Revision: 2004 November 2004 FX35/FX45
Installation
CAUTION:
After completing installation, check A/T fluid leakage and fluid level. Refer to AT- 1 2 , "
Changing A/T
Fluid" , AT- 1 2 , "Checking A/T Fluid" .
1. Install O-ring in A/T assembly harness connector.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install A/T fluid temperature sensor 2 to bracket.
3. Install A/T fluid temperature sensor 2 in control valve with TCM.
(With bracket.)
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
4. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
SCIA5155E
SCIA5264E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5301E
SCIA5034E
Page 327 of 4449
AT-250
ON-VEHICLE SERVICE
Revision: 2004 November 2004 FX35/FX45
6. Check foreign materials in oil pan to help determine causes of
malfunction. If the fluid is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 4 , "
A/T Fluid Cooler Cleaning" .
7. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector.
8. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
9. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
10. Remove bracket from A/T fluid temperature sensor 2.
SCIA5199E
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ON-VEHICLE SERVICE
AT-251
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Revision: 2004 November 2004 FX35/FX45
Installation
CAUTION:
After completing installation, check A/T fluid leakage and fluid level. Refer to AT- 1 2 , "
Changing A/T
Fluid" , AT- 1 2 , "Checking A/T Fluid" .
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 in control valve with TCM.
(With bracket.)
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
SCIA5264E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5302E
SCIA5023E
SCIA5146E
Page 356 of 4449
OVERHAUL
AT-279
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Revision: 2004 November 2004 FX35/FX45
7. Pawl shaft 8. Seal ring 9. Needle bearing
10. Revolution sensor 11. Parking gear 12. Output shaft
13. Bearing race 14. Needle bearing 15. Manual plate
16. Parking rod 17. Manual shaft oil seal 18. Manual shaft
19. O-ring 20. Band servo anchor end pin 21. Detent spring
22. Spacer 23. Seal ring 24. Snap ring
25. O-ring 26. Transmission case 27. Retaining pin
28. Return spring 29. O-ring 30. Servo assembly
31. Snap ring 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Oil pan gasket 36. Oil pan
37. Magnet 38. Drain plug 39. Drain plug gasket
40. Oil pan mounting bolt
Page 357 of 4449
AT-280
OVERHAUL
Revision: 2004 November 2004 FX35/FX45
AWD models
SCIA5191E
1. Rear oil seal 2. Bracket 3. Adapter case
4. Parking actuator support 5. Return spring 6. Parking pawl