ACS-40
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartAKS006YW
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Ve h ic le -
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
11 CONTROL UNIT××××
ICC unit internal malfunctionACS-41
20 CAN COMM CIRCUIT××××ICC unit detected CAN communi-
cation malfunction.ACS-41
31 POWER SUPPLY CIR××××ICC unit power supply voltage is
excessively low. (less than 8V)ACS-42
34 POWER SUPPLY CIR2××××ICC unit power supply voltage is
excessively high.ACS-42
41 VHCL SPEED SE CIRC××××
Wheel sensor malfunction.
ABS actuator and electric unit
(control unit) malfunction
AT vehicle speed sensor mal-
function
TCM malfunctionACS-42
43 ABS/TCS/VDC CIRC××××VDC/TCS/ABS system malfunc-
tionACS-43
45 BRAKE SW/ STOP L SW××××
Brake and stop lamp switch har-
ness is open or shorted.
Brake and stop lamp switch is
ON or stuck to OFF.
Brake and stop lamp switch is
stuck to ON.ACS-43
46 OPERATION SW CIRC×××
ICC steering switch harness or
spiral cable is open or shorted.
ICC steering switch malfunctionACS-45
61 PRESS SEN CIRCUIT×× ×
Brake pressure sensor harness is
open or shorted.
Brake pressure sensor malfunc-
tion
Brake pressure sensor input cir-
cuit malfunctionACS-46
62 BOOSTER SOL/V CIRCUIT×× ×
Solenoid harness is open or
shorted.
Solenoid is open.
Solenoid drive circuit malfunctionACS-47
63 RELEASE SW CIRCUIT××××
Release switch harness is open
or shorted.
Release switch malfunction
Release switch input circuit mal-
functionACS-48
65 PRESSURE CONTROL×× ×Booster malfunctionACS-49
74 LASER BEAM OFF CNTR×× ×Laser beam of ICC sensor is off
the aiming point.ACS-49
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-41
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Revision: 2004 November 2004 FX35/FX45
DTC 11 CONTROL UNITAKS006YX
1. DIAGNOSTIC CHECK
1. Are any items other than “DTC 11 CONTROL UNIT” indicated on self-diagnosis display?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
DTC 20 CAN COMM CIRCUITAKS006YY
1. CHECK CAN COMMUNICATION
With CONSULT-II
1. Perform self-diagnosis.
2. Print self-diagnostic result.
>> After printing self-diagnostic result, go to “CAN system”. Refer to LAN-4, "
Precautions When
Using CONSULT-II" .
90 STOP LAMP RLY FIX×× ×Normally open terminal of stop
lamp relay is stuck.ACS-50
92 ECM CIRCUIT××××
ECM malfunction
Accelerator pedal position sensor
malfunction
ICC unit malfunctionACS-54
96 NP RANGE×××
Park/neutral position switch har-
ness is open or shorted.
Park/neutral position switch mal-
function.
TCM malfunctionACS-55
97 AT CIRCUIT×××TCM malfunctionACS-56
98 GEAR POSITION×××
TCM malfunction
AT turbine revolution sensor mal-
function
AT vehicle speed sensor mal-
functionACS-56
102 RADAR STAIN×× ×ICC sensor body window has
contamination.ACS-57
103 LASER SENSOR FAIL×× ×ICC sensor internal malfunctionACS-58
104 LASER AIMING INCMP×× ×Laser beam aiming of ICC sensor
is not adjusted.ACS-58
107 LASER COMM FAIL×× ×
CAN data received by ICC sen-
sor is strange (from ICC unit,
combination meter or ECM).ACS-58
109 LASER HIGH TEMP×× ×Temperature around ICC sensor
is excessively high.ACS-58
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
TROUBLE DIAGNOSIS FOR SYMPTOMS
ACS-59
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Revision: 2004 November 2004 FX35/FX45
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Symptom ChartAKS006ZN
Symptoms Reference page
OperationON/OFF switch does not switch ON.Symptom 1
ACS-60
ON/OFF switch does not switch OFF.Symptom 1
ACS-60
Cruise does not function for setting (powering functions).Symptom 2
ACS-60
CANCEL switch does not function.Symptom 3
ACS-61
Resume does not function.Symptom 3
ACS-61
The set speed does not increase.Symptom 3
ACS-61
The set distance to the vehicle ahead cannot be changed.Symptom 3
ACS-61
The ICC is not cancelled when the gear is in other than D.Symptom 4
ACS-62
Display/ChimeThe ICC system display does not appear.Check combination meter.
Refer to DI-13, "
How to Pro-
ceed With Trouble Diagnosis"
Chime does not function.Symptom 5
ACS-62
Control Driving force is hunting.Symptom 6
ACS-63
Function to detect the vehicle
aheadThe system frequently cannot detect the vehicle ahead.Symptom 7
ACS-63
The distance to detect the vehicle ahead is short.Symptom 7
ACS-63
The system misidentifies a vehicle even though there is no
vehicle ahead.
Refer to ACS-12, "LASER
BEAM AIMING ADJUST-
MENT"
Refer to ACS-9, "ICC Sys-
tem Running Test"
The system misidentifies a vehicle in the next lane.
Refer to ACS-12, "LASER
BEAM AIMING ADJUST-
MENT"
Refer to ACS-9, "ICC Sys-
tem Running Test"
The system does not detect a vehicle at all.Symptom 8
ACS-63
AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION AT
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Revision: 2004 November 2004 FX35/FX45
AUTOMATIC TRANSMISSION
INDEX FOR DTC ........................................................ 5
Alphabetical Index .................................................... 5
DTC No. Index ......................................................... 6
PRECAUTIONS .......................................................... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 7
Precautions .............................................................. 8
Service Notice or Precautions .................................. 9
Wiring Diagrams and Trouble Diagnosis .................. 9
PREPARATION ......................................................... 10
Special Service Tools ............................................. 10
Commercial Service Tools ....................................... 11
A/T FLUID ................................................................. 12
Changing A/T Fluid ................................................ 12
Checking A/T Fluid ................................................. 12
A/T Fluid Cooler Cleaning ...................................... 14
A/T CONTROL SYSTEM .......................................... 17
Cross-Sectional View (2WD Models) ..................... 17
Cross-Sectional View (AWD Models) ..................... 18
Shift Mechanism ..................................................... 19
TCM Function ......................................................... 30
CAN Communication .............................................. 31
Input/Output Signal of TCM .................................... 31
Line Pressure Control ............................................ 32
Shift Control ........................................................... 33
Lock-up Control ...................................................... 34
Engine Brake Control ............................................. 36
Control Valve .......................................................... 36
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 38
Introduction ............................................................ 38
OBD-II Function for A/T System ............................. 38
One or Two Trip Detection Logic of OBD-II ............ 38
OBD-II Diagnostic Trouble Code (DTC) ................. 38
Malfunction Indicator Lamp (MIL) ........................... 41
TROUBLE DIAGNOSIS ............................................ 42
DTC Inspection Priority Chart ................................ 42
Fail-Safe ................................................................. 42How To Perform Trouble Diagnosis For Quick and
Accurate Repair ...................................................... 44
A/T Electrical Parts Location .................................. 49
Circuit Diagram ....................................................... 50
Inspections Before Trouble Diagnosis .................... 51
Check Before Engine is Started .............................. 55
Check at Idle ........................................................... 55
Cruise Test - Part 1 ................................................. 57
Cruise Test - Part 2 ................................................. 60
Cruise Test - Part 3 ................................................. 61
Vehicle Speed When Shifting Gears ...................... 62
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................. 63
Vehicle Speed When Performing and Releasing
Slip Lock-up ............................................................ 64
Symptom Chart ....................................................... 65
TCM Input/Output Signal Reference Values ........... 90
CONSULT-II ............................................................ 91
Diagnostic Procedure Without CONSULT-II .........103
DTC U1000 CAN COMMUNICATION LINE ............105
Description ............................................................105
On Board Diagnosis Logic ....................................105
Possible Cause .....................................................105
DTC Confirmation Procedure ...............................105
Wiring Diagram — AT — CAN ..............................106
Diagnostic Procedure ...........................................107
DTC P0615 START SIGNAL CIRCUIT ...................108
Description ............................................................108
CONSULT-II Reference Value ..............................108
On Board Diagnosis Logic ....................................108
Possible Cause .....................................................108
DTC Confirmation Procedure ...............................108
Wiring Diagram — AT — STSIG ..........................109
Diagnostic Procedure ...........................................110
DTC P0705 PARK/NEUTRAL POSITION SWITCH .112
Description ............................................................112
CONSULT-II Reference Value ..............................112
On Board Diagnosis Logic ....................................112
Possible Cause .....................................................112
DTC Confirmation Procedure ...............................112
TROUBLE DIAGNOSIS
AT-47
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Revision: 2004 November 2004 FX35/FX45
4❏ Execute all road tests and enter checks in required inspection items.AT- 5 4
4-1.Check before engine is started
AT- 5 5
❏ The A/T CHECK Indicator Lamp does come on. AT- 1 9 1 .
❏ Perform self-diagnostics. Enter checks for detected items. AT- 9 4
, AT-103
❏ AT-105, "DTC U1000 CAN COMMUNICATION LINE" .
❏ AT-108, "
DTC P0615 START SIGNAL CIRCUIT" .
❏ AT-112, "
DTC P0705 PARK/NEUTRAL POSITION SWITCH" .
❏ AT-116, "
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)" .
❏ AT-121, "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ AT-121, "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ AT-123, "
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-125, "
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-127, "
DTC P0745 LINE PRESSURE SOLENOID VALVE" .
❏ AT-129, "
DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)" .
❏ AT-133, "
DTC P1702 TRANSMISSION CONTROL MODULE (RAM)" .
❏ AT-134, "
DTC P1703 TRANSMISSION CONTROL MODULE (ROM)" .
❏ AT-135, "
DTC P1704 TRANSMISSION CONTROL MODULE (EEPROM)" .
❏ AT-136, "
DTC P1705 THROTTLE POSITION SENSOR" .
❏ AT-139, "
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" .
❏ AT-143, "
DTC P1716 TURBINE REVOLUTION SENSOR" .
❏ AT-145, "
DTC P1721 VEHICLE SPEED SENSOR MTR" .
❏ AT-147, "
DTC P1730 A/T INTERLOCK" .
❏ AT-150, "
DTC P1731 A/T 1ST ENGINE BRAKING" .
❏ AT-152, "
DTC P1752 INPUT CLUTCH SOLENOID VALVE" .
❏ AT-154, "
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-156, "
DTC P1757 FRONT BRAKE SOLENOID VALVE" .
❏ AT-158, "
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-160, "
DTC P1762 DIRECT CLUTCH SOLENOID VALVE" .
❏ AT-162, "
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION" .
❏ AT-164, "
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE" .
❏ AT-166, "
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION" .
❏ AT-168, "
DTC P1772 LOW COAST BRAKE SOLENOID VALVE" .
❏ AT-170, "
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION" .
❏ AT-172, "
DTC P1815 MANUAL MODE SWITCH" .
❏ AT-178, "
DTC P1841 ATF PRESSURE SWITCH 1" .
❏ AT-180, "
DTC P1843 ATF PRESSURE SWITCH 3" .
❏ AT-182, "
DTC P1845 ATF PRESSURE SWITCH 5" .
❏ AT-184, "
DTC P1846 ATF PRESSURE SWITCH 6" .
4-2.Check at Idle
AT- 5 5
❏ AT- 1 9 3 , "Engine Cannot Be Started In “P” or “N” Position" .
❏ AT- 1 9 3 , "
In “P” Position, Vehicle Moves When Pushed" .
❏ AT- 1 9 4 , "
In “N” Position, Vehicle Moves" .
❏ AT- 1 9 5 , "
Large Shock (“N” to “D” Position)" .
❏ AT- 1 9 8 , "
Vehicle Does Not Creep Backward In “R” Position" .
❏ AT- 2 0 1 , "
Vehicle Does Not Creep Forward In “D” Position" .
4-3.Cruise test
AT- 5 7
Part 1
❏ AT- 2 0 3 , "
Vehicle Cannot Be Started From D1" .
❏ AT- 2 0 6 , "
A/T Does Not Shift: D1 → D2" .
❏ AT- 2 0 8 , "
A/T Does Not Shift: D2 → D3" .
❏ AT- 2 11 , "
A/T Does Not Shift: D3 → D4" .
❏ AT- 2 1 3 , "
A/T Does Not Shift: D4 → D5" .
❏ AT- 2 1 6 , "
A/T Does Not Perform Lock-up"
❏ AT- 2 1 8 , "A/T Does Not Hold Lock-up Condition" .
❏ AT- 2 2 0 , "
Lock-up Is Not Released" .
❏ AT- 2 2 1 , "
Engine Speed Does Not Return To Idle" .
AT-98
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
GEAR — X XGear position recognized by the TCM updated
after gear-shifting
ENGINE SPEED (rpm) X X X
TURBINE REV (rpm) X X X
OUTPUT REV (rpm) X X X
GEAR RATIO — X X
TC SLIP SPEED (rpm) — X XDifference between engine speed and torque
converter input shaft speed
F SUN GR REV (rpm) — — X
F CARR GR REV (rpm) — — X
ATF TEMP SE 1 (V) X — X
ATF TEMP SE 2 (V) X — X
ATF TEMP 1 (°C) — X X
ATF TEMP 2 (°C) — X X
BATTERY VOLT (V) X — X
ATF PRES SW 1 (ON-OFF display) X X X (for FR/B solenoid)
ATF PRES SW 2 (ON-OFF display) X X X (for LC/B solenoid)
ATF PRES SW 3 (ON-OFF display) X X X (for I/C solenoid)
ATF PRES SW 5 (ON-OFF display) X X X (for D/C solenoid)
ATF PRES SW 6 (ON-OFF display) X X X (for HLR/C solenoid)
PNP SW 1 (ON-OFF display) X — X
PNP SW 2 (ON-OFF display) X — X
PNP SW 3 (ON-OFF display) X — X
PNP SW 4 (ON-OFF display) X — X
1 POSITION SW (ON-OFF display) X — X
SLCT LVR POSI — X XSelector lever position is recognized by the
TCM.
For fail-safe operation, the specific value used
for control is displayed.
OD CONT SW (ON-OFF display) X — X
Not mounted but displayed. POWERSHIFT SW (ON-OFF display) X — X
HOLD SW (ON-OFF display) X — X
MANU MODE SW (ON-OFF display) X — X
NON M-MODE SW (ON-OFF display) X — X
UP SW LEVER (ON-OFF display) X — X
DOWN SW LEVER (ON-OFF display) X — X
SFT UP ST SW (ON-OFF display) — — X
Not mounted but displayed.
SFT DWN ST SW (ON-OFF display) — — X
ASCD·OD CUT (ON-OFF display) — — X
ASCD·CRUISE (ON-OFF display) — — X
ABS SIGNAL (ON-OFF display) — — X
ACC OD CUT (ON-OFF display) — — X
ICC (intelligent cruise control)
ACC SIGNAL (ON-OFF display) — — XMonitored item (Unit)Monitor Item Selection
Remarks ECU
INPUT
SIGNALSMAIN SIG-
NALSSELEC-
TION
FROM
MENU
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-205
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7. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 2 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 8 6 , "
DISASSEMBLY" .
3. Check the following items:
–Oil pump assembly. Refer to AT- 3 0 3 , "Oil Pump" .
–Power train system. Refer to AT- 2 8 6 , "DISASSEMBLY" .
–Transmission case. Refer to AT- 2 8 6 , "DISASSEMBLY" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 4 2 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 1 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 9.
NG >> GO TO 12.
9. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 5 ,
"Symptom Chart" (Symptom No.23).
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10. CHECK SYMPTOM
Check again. Refer to AT- 5 7 , "
Cruise Test - Part 1" , AT- 6 0 , "Cruise Test - Part 2" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 11.
11 . CHECK TCM
1. Check TCM input/output signals. Refer to AT- 9 0 , "
TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
SCIA5199E
AT-210
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2004 November 2004 FX35/FX45
7. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 4 2 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 1 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 11.
8. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 5 ,
"Symptom Chart" (Symptom No.11).
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9. CHECK SYMPTOM
Check again. Refer to AT- 5 7 , "
Cruise Test - Part 1" , AT- 6 0 , "Cruise Test - Part 2" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
10. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 9 0 , "
TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
11 . DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 5 ,
"Symptom Chart" (Symptom No.11).
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
SCIA5199E