DO-IT-YOURSELF MAINTENANCE 6-21
G350A01HP-GAT BLEEDING THE FUEL SYSTEM
(FOR DIESEL ENGINE (2.5 TCI))
E090A01HP
The fuel system should be bled to remove air as described in the illustration if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used for a long time.
G240A01A-AAT POWER STEERING HOSESIt is suggested that you check the power steer- ing hose connections for fluid leakage at regular intervals. The power steering hoses should be replaced if there is severe surface cracking, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.
NOTE: Do not start the engine when the powersteering oil reservoir is empty.
2. Pump the hand pump until there are no more
bubbles in the fuel coming out of the air plug. When doing this, place a cloth around the air plug to prevent the escaping fuel from spew- ing about.
3. Tighten the air bleed bolt when there are no more bubbles in the fuel.
4. Continue pumping until the hand pump be- comes stiff.
5. Finally, check to be sure that there is no leakage of fuel.If in doubt, consult your nearest authorizedHYUNDAI dealer.
WARNING:
(1) Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
E090A02HP
1. Loosen the air bleed bolt at the top of the fuel
filter with a flat-bladed screwdriver or equiva- lent.
The power steering fluid level should be checked daily. To check the power steering fluid level, be surethe ignition is "OFF", then check to make cer- tain that the power steering fluid level is be- tween the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold condi- tions (below - 20°C). If the noise stops dur- ing warm up, there is no abnormal function in the system. If is due to a power steering fluid characteristic in extremely cold condi- tions. Recommended Fluid Use PSF-3 type fluid.
G230A02HP
Diesel (2.9 CRDi)
DO-IT-YOURSELF MAINTENANCE 6-23
G260A01HP-GAT
REPLACING HEADLIGHT BULBS Before attempting to replace a headlight bulb,
be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the
headlight bulbs so they may be changed. Besure to replace the burned-out bulb with one of the same number and wattage rating. WARNING:Be sure to carefully wipe away any water
drained out in this manner, because the fuel mixed in the water might be ignited and result in a fire.
NOTE:The driver's side headlight bulb can be
changed after lifting the engine coolant res-ervoir by hand.
CAUTION:Keep the lamps out of contact with petro-
leum product, such as oil, gasoline, etc.
G260A01HP Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Push the bulb spring for removing the head-
light bulb.
5. Remove the protective cap from the re- placement bulb and install the new bulb bymatching the plastic base with the headlight hole. Retighten the bulb spring and recon- nect the power cord.
6. Use the protective cap and carton to dis- pose of the old bulb.
7. Check for proper headlight aim. G270A02Y-AAT HEADLIGHT BULB
G270A01HP
G300B01HP-GAT REMOVAL OF WATER FROM THE FUEL FILTER
(FOR DIESEL ENGINE (2.9 CRDi))
G300A01HP
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter.
2. Tighten the drain plug when water no longer
comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorizedHYUNDAI dealer.
DO-IT-YOURSELF MAINTENANCE
6-24 6. Draw the vertical line (through the center of
each headlight) and the horizontal line (through the center of each headlight) on the aiming screen.
(1) Horizontal line dimension from ground :Low Beam : 894 mm (35.1 in.)
High Beam : 839 mm (33 in.)
(2) Distance between each vertical line : Low Beam : 1,316 mm (51.8 in.)
High Beam : 1,076 mm (42.4 in.)
And then, draw a parallel line at 38 mm (1.50 in.) under the horizontal line in case of adjusting the low beam or at 21 mm (0.83 in.) under the horizontal line in case of adjusting the high beam.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to
the each vertical line with a phillips screw-driver - HORIZONTAL AIMING.
G290A01HP-GAT
HEADLIGHT AIMING ADJUSTMENT
G290A01HP
Horizontal aiming (Low Beam)
Vertical aiming (Low Beam)
Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev-eral times. Place vehicle at a distance of 3m (118.1 in.) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, andspare tire, jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the headlight lens and turn on the headlight.
5. Open the hood. Vertical aiming (High Beam)
Horizontal aiming(High Beam)
G270A02HP
WARNING: The halogen bulb contains gas under pres- sure and if impacted could shatter, resulting in flying fragments. Always wear eye pro- tection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when installing in a headlight. Re- place the headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.
VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
E.C API SG, SAE 20W-40, 20W-50 [ABOVE -10°C (14°F)]
only SG/CD, SAE 15W-40, 15W-50 [ABOVE -15°C (5°F)]
SH or SH/CD SAE 10W-30 [-25°C ~ 40°C(-13°F ~ 104°F)] SAE 10W-40, 10W-50 [ABOVE -25°C(-13°F)]
Except API SE SAE 5W-20 [BELOW -10°C(14°F)] *1, *2
E.C or ABOVE SAE 5W-30 [BELOW 10°C(50°F)] *1 SAE 5W-40 [BELOW 20°C(68°F)] *1
API CF-4 or ABOVE, SAE #30 [ABOVE 0°C(32°F)]
ACEA B2 or B3 SAE 20W-40 [ABOVE -10°C(14°F)] SAE 15W-40 [ABOVE -15°C(5°F)]SAE 10W-30 [-20°C ~ 40°C (-4°F ~ 104°F)]SAE 5W-30 [-25°C ~10°C (-13°F ~ 50°F)]SAE 0W-30 [BELOW 10°C(50°F)] *1
API CF-4 or ABOVE, SAE 40 [0°C ~ 40°C(32°F ~ 104°F)]
ACEA B4 or ABOVE SAE 30 [0°C ~ 30°C(32°F ~ 86°F)] SAE 20W-20 [-10°C ~ 20°C(14°F ~ 68°F)]SAE 10W-30 [-20°C ~ 30°C(-4°F ~ 86°F)]SAE 5W-30 [-25°C ~ 30°C(-13°F ~ 86°F)]
*1. Restricted by driving condition and dealing area*2. Not recommended for sustained high speed vehicle operationNormal driving conditionSevere driving condition
J080A06HP-GAT LUBRICATION CHART
Q’ty (liter)
Drain and refill (With oil filter):4.3 Drain and refill (With oil filter) : 6.5 Drain and refill (With oil filter) : 7.1 MAX. 1L /1500 Km MAX. 1L /1000 Km
Item
Engine oil (Gasoline) Engine oil (Diesel (2.5 TCI)) Engine oil (Diesel (2.9 CRDi)) Engine oil consumption
INDEX
10-2 D Defrosting/Defogging
......................................................................... 1-71
Door Locking, unlocking front door with a key ........................................ 1-6
Drink Holder ...................................................................................... 1-53
Drive Belts ............................................................................... 6-15, 6-18
Driving Driving for economy ...................................................................... 2-14
Smooth cornering .......................................................................... 2-15
Winter driving ................................................................................ 2-15
E Emission Control System ................................................................... 7-1
Engine
Before starting the engine ............................................................... 2-2Compartment (3.5 V6) ..................................................................... 6-1
Compartment (2.5 TCI) ................................................................... 6-2
Compartment (2.9 CRDi) ................................................................ 6-3
Coolant ............................................................................................ 6-7
Coolant temperature gauge ........................................................... 1-43
If the engine overheats ................................................................... 3-2
Number ............................................................................................ 8-1
Oil .................................................................................................... 6-4Starting ............................................................................................ 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFan Speed Con trol ................................................................... 1-66, 1-75Fog Light
Front .............................................................................................. 1-48
Rear .............................................................................................. 1-48
Front Seats
Adjustable front seats ................................................................... 1-11
Adjustable headrests ..................................................................... 1-12
Adjusting seat forward and rearward ............................................1-11
Adjusting seatback angle .............................................................. 1-11
Fuel Capacity .......................................................................................... 9-1
Gauge ............................................................................................ 1-43
Unleaded gasoline ........................................................................... 1-1
Fuel Filler Lid Remote release ............................................................................. 1-62
Full-time 4WD Operation .................... ................................... 2-10 ~ 2-13
Fuses ................................................................................................ 6-18
G General Checks .................................................................................. 6-4
Glove Box ......................................................................................... 1-56
H Hazard Warning System ................................................................... 1-51
Headlight Aiming Adjustment ............................................................ 6-24
Headlight Leveling Device System ................................................... 1-65
Heating and Ventilation
Air flow control ......................................................... 1-68 ~ 1-69, 1-77
Temperature control ...................................................................... 1-69
CONTROLS AND EQUIPMENT
1- 2 YB020A1-E BEFORE ENTERING THE VEHICLE
o Ensure that all windows, mirrors and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evident.
o Ensure that the area around the vehicle is clear before driving off.
YB020B1-E AFTER ENTERING THE VEHICLE
o Ensure that all occupants fasten and cor- rectly adjust seat belts.
o Ensure that seat and headrestraint positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view mir- rors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illuminate when ignition is turned on.
NOTE: Fluid levels such as engine oil, engine cool- ant, brake and windscreen washer fluidshould be checked daily or at each refuel-ling, whichever occurs sooner. B020A01FC-EAT RUNNING IN YOUR NEW HYUNDAIThe longevity and performance of the vehicle are greatly affected by the care exercised dur-ing the first 1000 miles of motoring. Because ofmodern manufacturing techniques, rigid guide-lines regarding maximum road speeds havebecome unnecessary. However, certain pre-cautions should be observed in order to obtainthe best possible performance and useful lifefrom the vehicle.
1) Do not race the engine without a load (i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3000rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome run-in more quickly if the operation
speed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1000 miles ofmotorway driving to allow the friction facingsof the brake pads and shoes to bed againstthe discs and drums properly.
7) No trailer towing should be undertaken dur- ing the running-in period. B880A01HP-EAT IMMOBILISER SYSTEM
- For Petrol Engine The immobiliser system is an anti-theft device, designed to deter automobile theft. B880B01HP-EAT Keys
B880B01HP
B880B02HP
Light Purple
ID key
ID key Master key
Master key
Type B
Black
Type A
CONTROLS AND EQUIPMENT1- 29
B240C01HP-GAT SRS CareThe SRS is virtually maintenance-free and so
there are no parts you can safely service by yourself. The entire SRS system must be in-
spected by an authorized Hyundai dealer 10years after the date that the vehicle was man-ufactured.
Any work on the SRS system, such as remov-
ing, installing, repairing, or any work on thesteering wheel must be performed by a quali-
fied Hyundai technician. Improper handling ofthe SRS system may result in serious personal
injury. WARNING:
o Extreme Hazard! Do not use a rearward facing restraint on a seat protected by anairbag in front of it!
o Modification to SRS components or wir- ing, including the addition of any kind ofbadges to the pad covers or modifica-
tions to the body structure, can adverse-ly affect SRS performance and lead topossible injury.
o For cleaning the airbag pad covers, use only a soft, dry cloth or one which hasbeen moistened with plain water. Sol-
vents or cleaners could adversely affectthe airbag covers and proper deploy-ment of the system.
o No objects should be placed over or near the airbag modules on the steering wheel,instrument panel, and the front passen-
ger's panel above the glove box, becauseany such object could cause harm if the
YT10355A
Passenger's Airbag
B240B05L-D
WARNING:
o When the SRS is activated, there may be a loud noise and fine dust will be re- leased throughout the vehicle. These con-ditions are normal and are not hazard-ous. However, the fine dust generatedduring airbag deployment may cause skinirritation. Be sure to wash your handsand face thoroughly with lukewarm wa-ter and a mild soap after an accident inwhich the airbags were deployed.
o The SRS can function only when the ignition key is in the "ON" position. If theSRS SRI does not come on, or continu-ously remains on, after flashing for about6 seconds when the ignition key is turnedto the "ON" position, or after the engineis started, or comes on whilst driving, theSRS is not working properly. If this oc-curs, have your vehicle immediately in-spected by your Hyundai dealer. o Before you replace a fuse or disconnect
a battery terminal, turn the ignition key tothe "LOCK" position or remove the igni-tion key. Never remove or replace the airbag related fuse(s) when the ignition keyis in the "ON" position. Failure to heedthis warning will cause the SRS SRI toilluminate.
CONTROLS AND EQUIPMENT1- 33
B261A02HP-EAT INDICATOR AND WARNING LIGHTS (Not all models) (PETROL ENGINE TYPE A)
11
23 4 5
6 7 8 91011 1213 14
15 1617
18
19
1. Turn Signal Indicator Light
2. ABS Service Reminder Indicator Light (Not all models)
3. Supplemental Restraint (AirBag) System Service Reminder lndicator (SRI) Light
4. Low Oil Pressure Warning Light
5. Parking Brake/Low Brake Fluid Level
Warning Light 6. Charging System Warning Light
7. A/T Oil Temperature Warning Light
(Not all models)
8. Overdrive Off Indicator Light (Not all models)
9. High Beam Indicator Light
10. Front Fog Indicator Light
11. Automatic Transmission Position Indicator Light (Not all models) 12. Cruise Indicator Light (Not all models)
13. 4WD Low Indicator Light
14. 4WD Engaged Indicator Light
15. Malfunction Indicator Light (MIL)
16. Hatchback Door Open Warning Light
17. Door Ajar Warning Light
18. Seat Belt Warning Light
19. Low Fuel Warning LightB260A01HP-E