2004 Hyundai Matrix radiator

FEATURES OF YOUR HYUNDAI
1- 36 Your Hyundai's speedometer is calibrated in kilometers per hour or miles per hour. B330A01A-AAT TACHOMETER
HFC2043
HFC2101
B290A02A-AAT ENGINE COOLANT TEMPERATURE GAUGE
B300A01A-GAT SPEEDOMETER
HFC2044
WARNING: Never remove the radiator cap when theengine is hot. The engine coolant is underpressure and could erupt and cause severeburns. Wait until the engine is cool beforeremoving the radiator cap. The needle on the engine coolant temperature gauge should stay in the normal range. If itmoves across the dial to "H" (Hot), pull over andstop as soon as possible and turn off theengine. Then open the hood and after theengine has cooled, check the coolant level andthe water pump drive belt. If you suspect cool-ing system trouble, have your cooling systemchecked by a Hyundai dealer as soon as pos-sible.
The needle on the gauge indicates the approxi-mate fuel level in the fuel tank.
B950A01E-GAT REAR FOG AUDIBLE WARNING SOUND (If Installed) The rear fog audible warning chime sounds when the rear fog lights are on and the door indriver side is open. B280A01A-AAT FUEL GAUGE
HFC2045Gasoline engine

FEATURES OF YOUR HYUNDAI
1- 52
HFC2016
WARNING: Fuel vapors are dangerous. Before refuel-ing, always stop the engine and never allowsparks or open flames near the filler area. Ifyou need to replace the filler cap, use agenuine Hyundai replacement part.If you open the fuel filler cap during highambient temperatures, a slight "pressuresound" may be heard. This is normal andnot a cause for concern.Whenever you open the fuel filler cap, turn
it slowly.
B560A02A-AAT REMOTE FUEL-FILLER LID RELEASE
The fuel-filler lid may be opened from inside the vehicle by pulling up on the fuel-filler lid openerlocated on the front floor area on the left side ofthe car. NOTE: If the fuel-filler lid will not open because icehas formed around it, tap lightly or push onthe lid to break the ice and release the lid. Donot pry on the lid. If necessary, spray aroundthe lid with an approved de-icer fluid (do notuse radiator anti-freeze) or move the vehicleto a warm place and allow the ice to melt.
HFC2015
B540A01FC-GAT TAIL GATE
B540A01FC
WARNING: The tail gate should always be kept com-pletely closed while the vehicle is in motion.If it is left open or ajar, poisonous exhaustgases may enter the car resulting in seriousillness or death to the occupants. See addi-tional warnings concerning exhaust gaseson page 2-1.
o The tail gate can be locked or unlocked with a key.
o The tail gate is opened by pulling the outside handle up, raising the tail gate manually.
o To close, lower the tail gate, then press down on it until it is closed. To be sure the tail gate is fully closed, always try to pull it upagain without using the outside handle. LOCK
UNLOCK

WHAT TO DO IN AN EMERGENCY
3-2
When jump starting, wear protective glasses and be careful not to get acid on yourself, your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any contaminated clothing and flush the area with clear water for at least 15 minutes. Then promptly obtain medical attention. If you must be transported to an emergency facility, con- tinue to apply water to the affected area with a sponge or cloth.
o The gas produced by the battery during the
jump-start operation is highly explosive. Do not smoke or allow a spark or an open flame in the vicinity.
o The battery being used to provide the jump
start must be 12-volt. If you cannot determine that it is a 12-volt battery, do not attempt to use it for the jump start.
o To jump start a car with a discharged battery,
follow this procedure exactly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are nottouching.
2. Turn off all unnecessary lights and acces-
sories in both vehicles. 3. Attach the clamps of the jumper cable in the
exact location shown. First, attach one clamp of the jumper cable to the positive (+) post or cable of the discharged battery. Then attach the other end of the same cable to the positive (+) post or cable of the booster battery. Next, using the other cable, attach one clamp to the negative (-) post or cable of the booster battery. Then attach the other end of that cable to a solid metal part of the engine away from the battery. Do not connect the cable to any moving part.
4. Start the engine in the car with the booster
battery and let it run for a few minutes. This will help to assure that the booster battery is fully charged. During the jumping operation, run the engine in this vehicle at about 2,000 rpm.
5. Start the engine in the car with the discharged
battery using the normal starting procedure. After the engine starts, leave the jumper cables connected and let the engine run at fast idle or about 2,000 rpm for several min- utes.
6. Carefully remove the jumper cables in the
reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the charging system checked by your Hyundai dealer. D030A02A-AAT IF THE ENGINE OVERHEATS If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knocking, the engine is probably too hot. If this happens to you, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out under the car or steam is coming out from the hood, stop the engine. Do not open the hood until the engine coolant has stopped running or the steaming has stopped. If there is no visible loss of engine coolant and no steam, leave the engine running and check to be sure the engine cooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satis- factory, check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to be draining from it when you stop).

WHAT TO DO IN AN EMERGENCY 3-3
WARNING: While the engine is running, keep hair, hands, and clothing away from moving parts such as the fan and drive belts to prevent injury. WARNING (Diesel only): Never work on injection system with engine running or within 30 seconds after shutting off engine. High pressure pump, rail, injec- tors and high pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People using pacemakers should not move than 30cm closer to the ECU or wiring harness within the engine room while engine is running, since the high currents in the Common Rail system produce considerable magnetic fields.
5. If the water pump drive belt is broken or
coolant is leaking out, stop the engine im- mediately and call the nearest Hyundai deal- er for assistance.
WARNING: Do not remove the radiator cap when the engine is hot. This can allow coolant to be blown out of the opening and cause serious burns. 2. The spare tire should only be used temporari-
ly and should be returned to the luggage compartment as soon as the original tire can be repaired or replaced.
3. Continuous use at speeds of over 80 km/h (50 mph) is not recommended.
4. As the temporary spare tire is specifically designed for your car, it should not be used on any other vehicle.
5. The temporary spare tire should not be used
on any other wheels, nor should standard tires, snow tires, wheel covers or trim rings be used with the temporary spare wheel. If such use is attempted, damage to these items or other car components may occur.
6. The temporary spare tire pressure should be
checked once a month while the tire is stored.
CAUTION:
o Do not use snow chains with your tempo- rary spare tire.
o Do not use more than one temporary spare tire at a time.
D040A01FC-GAT TEMPORARY SPARE TIRE The following instructions for the temporary spare tire should be observed:
1. Check inflation pressure as soon as possible
after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodically checked and maintained at the specified pressure while the tire is stored.
Inflation Pressure
Tire Size
T115/70R(D)15 420 kPa (60 psi)
Spare Tire Pressure
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has returned to normal. Then, if the engine cool- ant has been lost, carefully remove the radia- tor cap and add engine coolant to bring the fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating hap- pens again, call a Hyundai dealer for assis- tance.
CAUTION: Serious loss of engine coolant indicates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundai dealer.

DO-IT-YOURSELF MAINTENANCE 6-1
6. DO-IT-YOURSELF MAINTENANCE
HFC5001
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10. Radiator cap
11. Automatic transaxle fluid level dipstick
(If installed)
12. Battery
13. Windshield washer fluid reservoir cap CAUTION:When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic rocker cover ofthe engine is not damaged.
G010B01FC-GAT ENGINE COMPARTMENT (1.6 DOHC)
12
34 5
6 7 8 9 10 11 12 13
6

DO-IT-YOURSELF MAINTENANCE
6-2 HFC003
CAUTION: When inspecting or servicing the
engine, you should handle tools and other heavy objects carefullyso that the plastic rocker cover ofthe engine is not damaged.
G010C01FC-GAT ENGINE COMPARTMENT (1.8 DOHC)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10. Radiator cap
11. Automatic transaxle fluid level dipstick
(If installed)
12. Battery
13. Windshield washer fluid reservoir cap
1 2 345
6 7 8 9 10 11 12 13

DO-IT-YOURSELF MAINTENANCE 6-3
G010E01FC-GAT
ENGINE COMPARTMENT (DIESEL)
G010E01FC-1
12
345
6 7 8 9 10 11
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Fuel filter 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Radiator cap 9. Engine coolant reservoir
10. Battery
11. Windshield washer fluid reservoir cap

DO-IT-YOURSELF MAINTENANCE
6-8
G050B01A-AAT
Recommended Engine Coolant
Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant shouldbe compatible with aluminum engine parts.Additional corrosion inhibitors or additives shouldnot be used. The cooling system must be main-tained with the correct concentration and typeof engine coolant to prevent freezing and corro-
G050B01FC
G050B02FC
Gasoline engine
Diesel engine
6. Loosen the oil filter upper cap with a proper tool from the lower case until an O-ring is seen. Then, drain the oil completely.
7. Pull out the oil filter upper cap with element from the lower case. Using a clean cloth, remove any dirt or oil accumulated around the lower case.
8. Install a new copper washer of the oil filter drain plug by the side of lower case andretighten by turning it clockwise.
Tightening torque : 0.8 ~ 1.0 kgf.m
9. After mounting a new oil filter element and new O-ring to upper cap, install the upper cap to lower case and retighten by turning itclockwise. Do not over-tighten.
Tightening torque : 2.3 ~ 2.5 kgf.m
10. Refill the crankcase with the recommended engine oil. Refer to the specification in chap- ter 9 for engine oil capacity.
11. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
12. Shut off the engine and recheck the oil level.
NOTE: It is recommended that the engine oil and
filter should be changed by an authorized Hyundai dealer. G050A01A-AAT
CHECKING AND CHANGING THE ENGINE COOLANT
WARNING: Do not remove the radiator cap when the
engine is hot. When the engine is hot, the engine coolant is under pressure and mayerupt through the opening if the cap isremoved. You could be seriously burned ifyou do not observe this precaution. Do notremove the radiator cap until the radiator iscool to the touch. NOTE: Always dispose of used engine oil in an environmentally acceptable manner. It is sug-gested that it be placed in a sealed containerand taken to a service station for maybereclaimation. Do not pour the oil on theground or put it into the household trash. WARNING: Used motor oil may cause irritation or
cancer
of the skin if left in contact with the skin for prolonged periods of time. Wash your handsthoroughly with soap and warm water assoon as possible after handling used oil.