2004 Hyundai H-1 (Grand Starex) 4WD

3 STARTING AND OPERATING
16
Switch position
o 2H(Rear-wheel drive) When driving on normal roads and highway.
o 4H(High range 4-wheel drive) When driving deep snow, sand or rough roads with normal speed. The 4WD indication light "HI" will be turned on to remind you that you are in the 4Hmode.
o 4L(Low range 4-wheel drive) When driving up or descending steep slopes or rough roads such as muddyroad. Especially when increased drive power is required. The indication light "LO" will be turnedon to remind you that you are in the 4L mode. CAUTION:
Do not select 4WD mode on dry paved roads. Especially on dry high way, never select the 4WD(4H or 4L).Four-wheel driving on dry paved roads for a long period will increase the fuel consumption with possiblenoise generation and early tire wear. In addition, differential oil tempera- ture increases with possible driv-ing system part wear.
! D090B01P-GAT Manual vacuum type free wheel hubs (If installed) The hubs are set to either the "FREE" position or the "LOCK" position by turning the handle.
1. FREE -
This position is for rear wheel drive.
2. LOCK - This position is for four wheel drive.
Bring the vehicle to a complete stop, adjust the free wheel hubs to Lock (Free) position, and then resume driv- ing. And select transfer shift switch todesired mode. D090B01P
1
2

3
STARTING AND OPERATING
17
D090D02P-GAT Transfer shift switch operation By selecting the transfer shift switch(4H, 4L), the both axles of thevehicle are rigidly connected with each other. This improves the traction char- acteristics.
2H 4H
Select the 4H mode switch at speed below 60~70 km/h. It is not necessary to depress the clutch pedal (manualtransmission) or put the shift lever into "N" position (automatic transmission). Perform this operation when drivingstraight. 4H 2H
Select the 2H mode switch. This canbe done at any speed, and it is notnecessary to depress the clutch pedal (manual transmission) or put the shift lever into "N" position (automatic trans-mission). Perform this operation when driving straight.
CAUTION:
If four wheel drive is to be used, both the left and right free wheel hubs must be set to the "LOCK" position. Do not attempt to drivethe vehicle with the transfer shift switch is selected to either the "4H" or "4L" position if the free wheelhubs are in the "FREE" position. If the setting of the free wheel hubs is to be changed after extended use ofthe brake (such as for descending a long slope), allow them to cool first. The free wheel hubs can be becomeextremely hot and could cause se- vere burns.! D090C01P-GAT Auto vacuum type free wheel hubs (If installed) The auto vacuum type free wheel hub is designed to allow for automatic 4WDengagement when the transfer shift switch is selected to the 4H or 4L position.When engaging and disengaging, the auto vacuum type free wheel hubs will make a clicking noise. This is normal.

3 STARTING AND OPERATING
18
2H 4L
1. Stop the vehicle.(0-3km/h)
2. Depress the clutch pedal (manual transmission) or put the shift lever into "N" position (automatic trans- mission).
3. Select the 4L mode switch.
4L 2H
1. Stop the vehicle.(0 - 3km/h)
2. Depress the clutch pedal (manual transmission) or put the shift lever into "N" position (automatic trans- mission).
3. Select the 2H mode switch.
NOTE: If the transfer shift is switched into 2H mode, while the vehicle is mak- ing a sharp turn or performingabrupt maneuver, the 4H indicator light in the instrument panel will turn off.However, the vehicle will still be in 4H mode. This condition is normal. When the vehicle returns to normaldriving condition, the 4WD system will automatically transfer to the 2H mode.
4H 4L or 4L 4H
1. Stop the vehicle.(0-3km/h)
2. Depress the clutch pedal (manual transmission) or put the shift lever into "N" position (automatic trans- mission).
3. Select the 4H or 4L mode switch.D090E01P-GAT Driving Four-wheel drive safely
o The driving posture should be more
upright and closer to the wheel than usual; adjust the seat to a good position for easy steering and pedal operation.
o Be sure to wear the seat belt.
o Drive carefully when off the road
and avoid dangerous areas.
o 4WD has higher ground clearance and a narrower track to make them capable of performing in a widevariety of off road applications. Spe- cific design characteristics give them a higher center of gravity than ordi-nary cars. An advantage of the higher ground clearance is a better view of the road allowing you to anticipateproblems. They are not designed for cornering at the same speeds as conventional 2-wheel drive vehiclesany more than low-slung sports cars are designed to perform satisfacto- rily under off-road conditions. If at allpossible, avoid sharp turns or abrupt maneuvers. As with other vehicles of this type, failure to operate thisvehicle correctly may result in loss of control or vehicle rollover.

3
STARTING AND OPERATING
19BRAKE SYSTEM
D150A01P-GAT All the parts of the brake system are critical to safety. Have the vehicle ser- viced by an authorized HYUNDAI dealer at regular intervals according tothe service standards.
(1) The service brake is divided into two brake circuits so that when one brake circuit fails, the other is avail- able to stop the vehicle. If this oc-curs, however, the brake pedal must be depressed further than usual; stop driving as soon as possibleand have the brake system ser- viced at the nearest authorized HYUNDAI dealer.
(2) Do not place a thick floor mat around the brake pedal; doing so couldprevent the full pedal stroke thatwould be necessary in an emer- gency. Make sure that the pedal can be operated freely at all times.
(3) If the vehicle is equipped with a brake warning lamp, the lamp willlight up if the brake fluid level isabnormally low.
o Do not grip the inside or spokes of
the steering wheel when driving off-road. The steering wheel could jerk and injure your hands. Always firmly hold the outer steering wheel whenyou are driving off-road.
o Drive at lower speeds in strong
crosswinds. Because of yourvehicle’s high center of gravity, its stability will be affected in cross- winds. Slower speeds ensure bettervehicle control.
o Whenever you drive off-road through
sand, mud or water as deep as thewheel hub, more frequent mainte- nance may be required.
o Do not drive in water if the level is higher than the bottom of the wheelhubs.
o Check your brake condition once you are out of mud or water. Pressthe brake several times as you move slowly until your feel normal brakingforces return.
o Four-wheel driving on flat and nor-
mal roads can result in a severebinding condition when turning the steering wheel. Driving on dry paved road and highway Select 2H(2WD) to drive on dry paved roads. Especially on dry highway, neverselect the 4H or 4L(4WD). Driving on snowy or icy roads Select the 4H or 4L in accordance with the road conditions, and then gradu- ally depress the accelerator pedal for a smooth start. Driving on sandy or muddy roads Select the 4H or 4L and then gradually depress the accelerator pedal for a smooth start. Keep the pressure on the accelerator pedal constant as pos-sible, and drive at low speed. Climbing sharp grades Select the 4L to maximize use the engine torque. Descending sharp grades Select 4L, use the engine brake and descend slowly.

44IN CASE OF EMERGENCY
8
D060D01A-AAT 3. Loosen Wheel Nuts The wheel nuts should be loosened slightly before raising the car. To loosenthe nuts, turn the wrench handle coun- terclockwise. When doing this, be sure that the socket is seated completelyover the nut so it cannot slip off. For maximum leverage, position the wrench so the handle is to the right asshown in the illustration. Then, while holding the wrench near the end of the handle, pull up on it with steady pres-sure. Do not remove the nuts at this time. Just loosen them about one-half turn. HSRFL056
D060E01P-AAT 4. Put the Jack in Place
Rear
E040A03P
HSRFL040
HSRFL042
2WD Front
4WD Front
The method for jacking up the vehicle should be remembered in order tochange a tire in the event of a puncture and in order to install tire chains. After stopping the engine and applying the parking brake on a flat level sur-face, also use chocks to hold the wheels. Position the jack only at the specified points indicated in the illustration, and the use of the jack at other points coulddamage the vehicle body.

4
CORROSION PREVENTION AND APPEARANCE CARE
27
4
IN CASE OF EMERGENCY
27
Specifications: "H": Horizontal center line of headlights from ground "W":Distance between each headlight cen-ter "L": Distance between the headlights and the wall that the lights are tested against : 3,000 mm (118.11 in.).
2WD 4WD
Long wheel base
Extra long
wheel base
MINIBUS 894
(35.20) 1006
(39.61)
- - VAN
855
(33.66)
--- TRUCK
--
847
(33.35) 845
(33.27)2WD 4WD
Long wheel base
Extra long
wheel base
MINIBUS
- - VAN
-- TRUCK
--
1272
(50.08)
1380
(54.33)
REPLACEMENT OF LIGHT BULBS
G260A03A-AAT Before attempting to replace a head- light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how toreach the headlight bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the samenumber and wattage rating. See page 4-35 for the wattage descrip- tions.
CAUTION:
Keep the lamps out of contact withpetroleum products, such as oil,gasoline, etc.
!
mm(in.)
mm(in.)

9 VEHICLE SPECIFICATIONS
2
2WD
1,885(74)
SHORT
3
VAN
4,695(184)
1,820(71)1,900(74)
2,810(110)
1,570(61)1,545(60)
Front Rear
J010A03P-GAT MEASUREMENT J010A02P-GAT MEASUREMENT
J020A02P-GATFUEL TANK CAPACITYmm (in.)
MINIBUS, VAN
Overall length Overall widthOverall height Wheel base Wheel tread
ITEMS FUEL TANK CAPACITYMINIBUS, VAN 65L TRUCK
70LLONG(1ton)
STANDARD
5085 (200)1820 (71)
3080 (121)
1570 (62) 1408 (55) EXTRA LONG (1.25 ton)
STANDARD
5415 (213)1820 (71)
3280 (129)
1570 (62)1408 (55)TRUCK
Overall length Overall width Wheel base Wheel tread
Front Rear
SUPER
mm(in.)
12

9

1,970(77)
6
VAN
3
VAN
5,035(198)

1,980(77)
3,080(121)

9
4,695(184)
1,885(74)
1,570(61)1,545(60)
4WD
4,825(189)

1,995(78)
1,565(61)1,560(61)
6
VAN
LONG
7

9
VEHICLE SPECIFICATIONS
5
J060A07P-GAT QUANTITY (LITER)
Minibus, Van : 1.3 0.8
Minibus : 13, Van : 10, Truck : 7.2As requiredAs required
Minibus, Van : 2.6, Truck : 1.7 As required
OIL & GREASE STANDARD
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) MOBIL DEXRON-II or DIAMOND ATF SP-I DIAMOND ATF SP II PSF-3HIGH QUALITY ETHYLENE GLYCOL BASE FORALUMINUM RADIATORSAE J 1703 EQUIVALENTSAE J310a, MULTI-PURPOSE GREASE NLGI-2 OREQUIVALENT.API GL-4 (MS517-15) : SAE 90, 140API GL-5 (MS517-15) : SAE 80
ITEMS
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL POWER STEERING OIL COOLANTCLUTCH & BRAKE FLUIDFRONT, REAR WHEEL BEARINGREAR AXLE STEERING GEAR BOX
GASOLINE DIESEL
GASOLINE
DIESEL 2.0
2.6 N/A : 2.4 2.5 4D56 TCI : 2.42.5 CRDi TCI : 3.5 7.53
2.6 N/A(long van): 8.5 2.6 N/A: 7 2.5 4D56 TCI(2WD) : 7.92.5 4D56 TCI(4WD) : 9.832.5 CRDi TCI(2WD) : 8.32.5 CRDi TCI(4WD) : 11.7