2004 Hyundai H-1 (Grand Starex) engine

5APPEARANCE CARE
4
F010L01P-GAT Damaged paint Small cracks and scratches in the paint coat should be touched up assoon as possible with HYUNDAI paint pencil or spray paint to prevent corro- sion. Check body areas facing theroad or the tires especially carefully for damage to the paint coat caused by flying stones, etc. The paint code num-ber for your vehicle can be found on the vehicle information code plate. F010M01P-GAT
Tar
If tar becomes adhered to the vehicle, use special tar remover to remove it as soon as possible. If the tar leaves a stain, polish the affected area. F010N01P-GAT
Plastic and rubber parts
Use a soft cloth and wash with water.
If necessary, a cleaning agent spe- cially designed for plastics can beused. If engine oil, brake fluid, battery fluid, etc., comes in contact with these parts, wash promptly with water andthen use alcohol to remove the stain completely. F010O01P-GAT
Load weight and driving speed
Remove any luggage, etc., which is not necessary from the vehicle. The load weight placed on the roof or towed in a trailer also should not be exces-sive.Correctly adjusting the air pressure ofthe tires before driving under maxi- mum load weight conditions and be- fore driving long distances is espe-cially important. F010Q01P-GAT
Kerb parking
If the tires strike a kerb or concrete parking barrier, they could be dam-aged, and this damage could become a source of extreme danger when the vehicle is subsequently driven at highspeed. If the vehicle is to be driven or onto a kerb or any other such barrier, it should be driven slowly and at anappropriate angle to the kerb or barrier.
F010J01P-GAT Engine compartment Clean the engine compartment at the beginning and end of winter. Pay particualr attention to flanges, crev- ices, and peripheral parts where dustcontaining road chemicals and other corrosive materials might collect. If salt and other chemicals are used on the roads in your area, clean the en- gine compartment at least every threemonths.

6VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 6-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-AAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page8-6.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must be per-formed. Although careful design and engineering have reduced these to a minimum, those that are required areof the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the warran- ties covering your new Hyundai. TheService Passport supplied with your new vehicle provides further informa- tion about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas: o Specified scheduled procedures o General checks o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual or autotransaxle oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor maybe used without affecting your war- ranty coverage but you should always be sure these are equivalent to thequality of the original Hyundai parts. Your Service Passport provides fur- ther information about your warrantycoverage.

6VEHICLE MAINTENANCE REQUIREMENTS
4
KILOMETERS X 1000 MONTHS
NO.1 2 3 4 5 6 7 8 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER FUEL SYSTEM LEAKS SPARK PLUGS VACUUM CRANKCASE VENTILATION HOSE TIMING BELT DRIVE BELT (FOR WATER PUMP AND ALTERNATOR)
G010A02P-GAT EXCEPT EUROPEAN COMMUNITY The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary80 64
I I I I 90 72
R R I
R I
70 56
I I I
60 48
R R I I I I
50 40
I I I
40 32
I I I I
30
24
R R I I
20 16
I I I I
SCHEDULED MAINTENANCE
108
I I I
5 4
See Note (1)
Unleaded LeadedSee Note (2) See Note (3)
Note: (1) For every 15, 000 KM or 12 months, whichever occurs first "R"
(2) For every 100,000 KM : "R"
(3) For every 40,000 KM : "R"

6
VEHICLE MAINTENANCE REQUIREMENTS
5
NO. 1 2 3 4 5 6 7 8 9
1011 12 KILOMETERS X 1000 MONTHS
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER VALVE CLEARANCE INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) EGR SYSTEM (VALVE, TUBE, HOSE) TIMING BELT DRIVE BELT (FOR WATER PUMP AND ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKS INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP (WITH ALTERNATOR)
G020A04P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
I I
R I I I I 90 72
RR I I II I
7056
I I I
60 48
RR II I I I I I I
50 40
I I I
40 32
I I I I I I I
30 24
RR I I II I
2016
I I I I I I108
I I I
5 4
I
See Note(1)
Note : (1) For every 5,000 KM or 6 months, whichever occurs first : "R" Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above.) For every 7,500 KM or 6 months, whichever occurs first : "R"

6VEHICLE MAINTENANCE REQUIREMENTS
6
50 40I I I I I I I I I I I I
KILOMETERS X 1000MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 21 22 DESCRIPTION
GENERAL MAINTENANCE ENGINE COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE PLAY CLUTCH / BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS HANDBRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING ENGINE COOLANT HOSES BRAKE PIPE CORROSION SEATBELTS / MOUNTINGS HEAD LAMPS AIR CONDITIONER FILTER (FOR EVAPORATOR AND BLOWER UNIT)
G020A05P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
I
R II I I I I I I I I I I I I I 90 72
I I I I I I I I I I I I I
70 56
I I I I I I I I I I I I
6048
I I I I I I I I I I I I I I I I I I
4032
I
R II I I I I I I I I I I I I I
30 24
I I I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I I I I108
I I I I I I I I I I I I
5 4
See Note (1)
Note : (1) For every 40,000 KM or 24 months, whichever occurs first : "R" (2) For every 20,000 KM or 12 months, whichever occurs first : "I"
(3) For every 48,000 KM or 24 months, whichever occurs first : "R"
(4) For every 20,000 KM or 12 months, whichever occurs first : "R"
See Note (4)
See Note (2) See Note (3)

6
VEHICLE MAINTENANCE REQUIREMENTS
7
NO. 1 2 3 4 5 6 7 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
ENGINE OIL AND FILTER (SG OR ABOVE) See Note (1) AIR CLEANER FILTER FUEL FILTER FUEL SYSTEM LEAKS SPARK PLUGTIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
75 60
R I I 90 72
R R R I
R I
6048
R R I I I
4536
R I
R
I
3024
R R I I
15 12
R I I
7.5
6
KILOMETERS X 1000 MONTHS
G040A03P-GAT
FOR EUROPEAN COMMUNITY ONLY
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) SF or LOWER : For every 10,000 KM or 6 months, whichever occurs first : "R" (2) For every 100,000 KM : "R"
See Note (2)

6VEHICLE MAINTENANCE REQUIREMENTS
8
NO.1 2 3 4 5 6 7 8 9
1011 12 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (EXCEPT 2.5 CRDi DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER VALVE CLEARANCE EGR SYSTEM (VALVE, TUBE, HOSE) INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACCUM PUMP (WITH ALTERNATOR)
75 60
I I I 90 72
R I
R
II
R
I I I
6048
R I
R
II I I I I
4536
I I I
30 24
R I
R
II I I I
1512
I I I
7.5
6
KILOMETERS X 1000 MONTHS
G050A04P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note (2) See Note (3)
Note : (1) For every 7,500 KM or 6 months, whichever occurs first : "R" (2) For every 20,000 KM : "I"
(3) For every 20,000 KM or 16 months, whichever occurs first : "I" See Note (1)

6
VEHICLE MAINTENANCE REQUIREMENTS
9
NO. 1 2 3 4 5 6 7 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (2.5 CRDi DIESEL ONLY)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER DRIVE BELT (FOR WATER PUMP AND SALTERNATOR) INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACCUM PUMP
75 60
R I I 90 72
R R I
R
II
60 48
R R I
R R I
4536
R I I
30 24
R R I
R
II
15 12
R I I
KILOMETERS X 1000 MONTHS
G080A02P-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note (1)
Note : (1) For every 20,000 KM or 16 months, whichever occurs first : "R"