2004 Hyundai Getz lock

DO-IT-YOURSELF MAINTENANCE 6- 13
SG060A1-E
SPARKING PLUG REPLACE-
MENT
G060A01L
0.039 ~ 0.043 in.
(1.0 ~ 1.1 mm )
This operation should only be performed
when the engine is cold.
1. Remove the centre cover from the engine rocker cover.
2. Remove plug lead from the sparking plug to be replaced, pulling the lead
by the rubber cap. (Pulling the lead
may damage the carbon conductor).
3. Clean around the base of the plug to be removed, and install the plug
socket ensuring that the ceramic
insulator does not become damaged.
Turn the socket counterclockwise to
remove the plug. CAUTION:
Sparking plugs must only be cleaned
using purpose designed equipment.
Wire brushing may damage the cen-
tre electrodein-sulator causing mis-
firing to occur. Only the correct grade
of sparking plug should be used.
Use of an incorrect grade may result
in serious engine damage.
Prior to installing a sparking plug, the
gap between the centre and outer elec-
trodes must be checked and adjusted
as necessary.
Adjustment is facilitated by bending the
outer electrode towards or away from
the centre electrode. Under no circum-
stances should attempts be made to
adjust the position of the centre elec-
trode.
4. Insert the sparking plug into the cyl- inder head and screw by the wrench
and until the plug contacts the seat-
ing area. Tighten the plug with the
socket by a further 1/2 to 3/4 of a turn
only. 5. Replace the plug lead ensuring that
the cap is pushed firmly into place.
Confirm that the cap is correctly
seated by lightly pulling upon it.
NOTE:
When replacing the spark plug, al-
ways use the genuine parts recom-
mended.
Recommended Spark Plugs
CHAMPION
NGK RC10YC
BKR5ES
Unleaded
engine Leaded
engine
RC10YC4
BKR5ES-11
!
tbuk-6.p65 3/23/04, 4:26 PM
13

DO-IT-YOURSELF MAINTENANCE 6- 19
!WARNING:
Brake fluid is hygroscopic and
should never be stored in an un-
sealed container. The presence of
water in the braking system will cause
vapour locks and increase the possi-
bility of brake fade along with pro-
moting corrosion within the braking
system. The brake fluid must be
changed at the specified time or mile-
age interval to ensure continued safe
operation of the system. Brake fluid
will cause rapid and serious damage
to paintwork. If accidental spillage
occurs, the affected area must be
rinsed with water immediately. Do
not allow brake fluid to come into SG140A1-E
AIR CONDITIONING SYSTEM
MAINTENANCE
Condenser
Ensure that the condenser is periodi-
cally inspected and that accumulations
of dirt, dead insects and leaves etc, are
removed to ensure that the efficiency of
the system is not impaired. Care must
be exercised to ensure that the con-
denser fins are not damaged during
cleaning.
G140D01TB-EAT
Compressor Drive BeltG140D01TB
Power steering
Crank pully
A/C pully
0.19 ~ 0.21 in. (5 ~ 5.5 mm)
1.1L
To add brake fluid;
1) If it is necessary, remove the air
cleaner cover.
2) Wipe away any dirt then unscrew the
fluid reservoir cap.
3) Slowly pour the recommended fluid into the reservoir using by a funnel.
Do not overfill.
4) Carefully replace the cap on the res- ervoir and tighten. contact with the eyes or to be in-
gested and ensure that fluid is safely
stored away form the reach of chil-
dren.
CRANK PULLEY
HTB219
A/C
TENSION PULLEY 0.315 in.
(8mm)
1.3/1.6L
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3/23/04, 4:26 PM
19

DO-IT-YOURSELF MAINTENANCE 6- 35
G200E01TB-GAT
Inner Panel
HTB260-DFUSE RATING10A
10A
10A
10A
10A
10A
10A
15A
10A
10A
20A
15A
10A
20A
10A
15A
15A
15A
20A
10A
10A
10A
30A
15A
10A
15A
15APROTECTED COMPONENTS
Air conditioner
Stop/Tail Light (LH)
A/Bag Indicator
Audio, Electronic Outside Mirror
Turn signal Light, Back-up Light
Stop/Tail Light (RH)
Cluster
Cigarette Lighter
PCM, ABS control
Air Bag
Door Lock System, Sunroof
Rear Wiper Motor
Start Relay, 9oTheft alarm system
Seat Warmer
Rear window Defroster
ECM
Stop Light, Power Window
Hazard Warning Light, ETACM
Front Wiper Motor
Rear Fog Light
Fog light, ETACM, Power Window, Headlight leveling Device
Blower, Sunroof
Rear window Defroster
Headlight (RH)
Front Fog Light
High Beam Light Indicator, Headlight (LH)
Room Lamp, Audio, Cluster
DESCRIPTION
A/C SW
TAIL LH
A/BAG IND
AUDIO
T/SIG
TAIL RH
CLUSTER C/LIGHT ECU 1
A/BAG
D/LOCK
RR/WPR STARTS/HTD
HTD MIR ECU2
STOP
HAZARD
FRT WPR R/FOG
IGNITION BLOWER PR/HTD
H/LP RH F/FOG
H/LP LH
POWER CONN & R/LP
tbuk-6.p65 3/23/04, 4:27 PM
35

EMISSION CONTROL SYSTEMS 7- 3
H020A01TB-EAT
CATALYTIC CONVERTOR OP- ERATION PRECAUTIONS ; For a Petrol engine
Hyundai Getz models are fitted with
catalytic convertors which require special operating considerations. Thecatalytic convertor serves to oxidize certain noxious elements of the ex- haust gases leaving the engine toreduce the level of pollutants emitted from the vehicle and, provided that care is exercised to prevent damage,the catalyst will operate efficiently for the life of the vehicle.
It is of the utmost importance that the
following information is read and un-derstood by the vehicle operator in
HTB178Catalytic Converter order to prevent operational problems arising from damage to the catalyst.
Damage to the catalyst will result if
contamination occurs through the use of leaded fuel. Whilst the vehicle isfitted with a reduced diameter filler neck to prevent charging of the fuel tank with a leaded fuel pump nozzle,it is possible that the use of funnels or jerry cans will permit leaded fuel to be introduced into the fuel tank.
The catalyst is intolerant of unburnt
fuel and therefore if an engine misfirecondition exists, damage to the cata-lyst will occur. It is imperative that if a misfire condition develops, the ve- hicle is immediately presented to aHyundai dealer for rectification. Simi- larly, the practice of certain ignition system diagnosis procedures whichinvolve inducing a misfire (cylinder power balance tests for example) may result in catalyst damage.
For these reasons, it is advisable that
the exhaust gas emission be testedat each routine service with a gas analyzer having a Hydrocarbon mea- suring facility to ensure continuedreliability of the catalyst. Push or tow starting of the vehicle is to be avoided since unburnt fuel may be enter the catalyst and result indamage. (Note, it is impossible to push or tow start a Hyundai model equipped with fuel injection since thefuel pump safety interlock will prevent the pump from operating under these conditions).Operation of the catalyst involvesextremely high temperatures beingattained within the catalytic conver- tor, and although the convertor is fitted with heat shields, it is importantthat the vehicle is not parked over combustible or volatile material which may result in fire. If the above precautions are not ad- hered to and the catalyst becomes inoperative, the resultant increase incore temperature will result in a "melt down" where the catalyst core will melt and subsequently may block theexhaust system.Due to the fragile nature of the cata-lyst element, it is important that dam- age does not occur when the vehicle is raised by means of a garage jack.Care must also be exercised to avoid driving over road hazards or debris which may cause damage to the cata-lyst element.
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3

CONSUMER INFORMATION 8- 3
4.5Jx13
5.0Jx13
5.0Jx14
5.5Jx14
5.5Jx15
4.0Tx14 TYRE
SIZE
RIM
SIZE PRESSURE, kPa (PSI)
15/80R13
165/65R14
175/65R14
185/55R15
T105/70D14 REAR
210(30)
420(60) FRONT
230(33)
420(60)
UP TO 2
PERSONS UP TO
MAX. LOAD
REAR
230(33)
420(60)
FRONT
210(30)
420(60)
The engine number is stamped on the
engine block as shown in the drawing. I030A02TB-EAT
TYRE PRESSURES
In modern high-speed motoring, correct
tyre pressures are vitally important.
I010B01B
HTB263
Diesel EngineIncorrect tyre pressures can affect ve-
hicle safety by causing reduced adhe-
sion, steering response and tyre failure
through overheating. The tyre pressure
must only be checked when the tyres
are cold. The correct tyre pressures are
indicated on the label affixed in the
glove box and below.
Tyre pressures should be increased by
3 psi when the vehicle is driven fully
laden or under conditions of sustained
high speed motoring.
tbuk-8.p65 3/23/04, 4:27 PM
3

10- 2 INDEX
A
AIR BAG ................................................... ................1-30
AIR CONDITIONING SWI TCH ................................. 1-74
AIR CONDITIONING SYSTEM MAINTENANCE .....6-19
AIR CLEANER FILTER ............................................. 6-14
ANTENNA ................................................... ..............1-84
ANTI-LOCK BRAKE SYSTEM .................................. 2-13
ANTI-THEFT ALARM SYSTEM .................................. 1-7
ASHTRAY ................................................... ..............1-54
AUTO FUEL CUT SWITCH...................................... 1-68
AUTOMATIC TRANSAXLE ......................................... 2-9
AUTOMATIC TRANSAXLE FLUID .......................... .6-16
B
BATTERY MAINTENANCE ......................................6-25
BEFORE STARTING THE ENGINE........................... 2-3
BONNET RELEASE .................................................. 1-62
BRAKE PEDAL FREEPLAY ..................................... 6-22
BRAKE SYSTEM CHECKI NG ..................................6-18
C
CARE OF DI SC ................................................. ........1-82
CARE OF SEAT BELTS ........................................... 1-19
CARGO AREA COVER ............................................ 1-66
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ................................................... ... 7-3
CENTRAL DOOR LOCKS .......................................... 1-5
CHANGING A FLAT TYRE ......................................... 3-6 CHILD-PROOF REAR DOOR LOCK
.......................... 1-5
CHILD RESTRAINT SYST EM ..................................1-22
CIGAR LIGHTER ................................................... ...1-53
CLUTCH PEDAL FREEPLAY ...................................6-22
COMBINATION IGNITION SWITCH AND STEERING LOCK ................................................... 2-3
CONSOLE TRAY ................................................... ...1-54
COOLANT TEMPERATURE GAUGE .......................1-44
D
DAILY OPERATING CHECKS .................................... 6-6
DIGITAL CLOCK ........ ............................................... 1-53
DOOR LOCKS ................................................... ......... 1-5
DOOR WINDOWS ................................................... .1-10
DRINK HOLDER ... ................................................... .1-54
DRIVE BELTS ................................................... ........6-23
DRIVING FOR ECONOMY .......................................2-14
E
EFFECTIVE BRAKING ............................................. 2-13
ELECTRIC COOLING FANS ....................................6-25
EMERGENCY TOWI NG ........................................... 3-12
EMISSION CONTROL SYSTEM ................................ 7-2
ENGINE COM PARTMENT......................................... 6-2
ENGINE COOLANT CHECKING AND REPLACI NG ................................................. ........6-10
ENGINE OIL AND FILTER REPLACEMENT .............. 6-9
ENGINE OIL CO NSUMPTION................................... 6-8
tbuk-10.p65 3/23/04, 4:31 PM
2

INDEX 10- 5
SUPPLEMENTAL RESTRAINT (AIRBAG)
SYSTEM ............................................. ..................1-30
STARTING THE ENGINE ........................................... 2-5
STEERING WHEEL FREEPLAY ..............................6-21
STEERING WHEEL LOCK ......................................... 2-4
STEERING WHEEL TILT LEVER .............................1-69
STEREO SOUND SYSTEM...................................... 1-80
SUN-VI SOR ................................................ ..............1-69
SUNROOF ............................................ ....................1-55
T
TACHOMETER ................................................... ......1-45
TAIL GATE .......................................... ......................1-64
TOWING ATTACHMENTS .......................................2-17
TRAILER AND CARAVAN TOWING........................ 2-17
TRIP ODOMETER ... ................................................. 1-45
TRIP COMPUTER ... ................................................. 1-46
TYPE PRESSURES ................................................... . 8-3
TYRE BALANCING ................................................... .. 8-5
TYRE CHAINS ................................................... ......... 8-4
TYRE REPLACEMENT ............................................... 8-5
TYRE ROTATION .......... ............................................. 8-4
U
UNDERBODY COATINGS ......................................... 4-2 V
VALETING ...........................................
....................... 4-3
VEHICLE IDENTIFICATION NUM BER ....................... 8-2
VEHICLE SPECIFICATION ........................................ 9-2
VEHICLE TOWING OR RE COVERY....................... 3-11
VENTILATION ........................................ ..................1-71
W
WHEEL REPLACEMENT ........................................... 8-5
WINDSCREEN WASHER RESERVOIR REPLENISHMENT ................................................ 6-15
WINDSCREEN WIPER BLADES ..............................6-14
WINDSHIELD WIPER/WASHER SWITCH ...............1-50
WINTER MOTORI NG ............................................... 2-15
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5