5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE AND SER- VICING REQUIREMENTS
SF020A1-E To ensure the continued reliability and safety of the vehicle, certain routinemaintenance operations are required at specific mileage or time intervals. It is the responsibility of the vehicle owner to ensure that the maintenance schedules shown in both this OwnersManual and the Warranty and Service Passport are adhered to. The new vehicle warranty may be invalidated if the routine maintenance operations are not performed in line with the recommendations outlined andthe safety and durability of the vehicle adversely affected. It is recommended that all mainte- nance operations with the exception of the daily operating checks are en-trusted to a Hyundai dealer to ensure that the latest repair and maintenance procedures and specialized servicingtools are employed. In addition, the use of genuine Hyundai replacement parts will ensure that the vehicle safetyand performance will not be compro- mised. NOTE:
The inspection and testing of cer-
tain electronic fuel injection/enginemanagement and automatic trans- mission control systems requirespecialised electronic equipment specifically designed for Hyundai vehicles. The use of general pur-pose electrical test equipment may result in damage to the control unit microprocessors. SF020C2-E
Specified Scheduled Procedures
The Specified scheduled procedures
are listed in the maintenance charts beginning at page 5-3. The operations specified must be performed at thetime or mileage intervals shown irre- spective of whether the mileage inter- val has been reached before the speci-fied time interval.
Certain lubricants and components
degrade with both time and mileage (e.g. engine oil and brake fluid) and therefore it is not permissable to basethe maintenance schedule upon mile- age alone. It is strongly recommended that the maintenance operations areperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer because of the needfor specialized knowledge and tooling and to ensure that no possibility of invalidating the manufacturers warrantyexists. The maintenance schedules relate to
vehicles operated under normal condi-tions, vehicles which are operated under adverse conditions will require more frequent maintenance which isdescribed at page 5-6.
5VEHICLE MAINTENANCE REQUIREMENTS
4
DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER
DRIVE BELT 1.6 DOHC/2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G) 2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
FUEL FILTER(MPI TYPE)FLUID LEAKSTIMING BELTCRANKCASE VENTILATION HOSEAIR CLEANER FILTER SPARK PLUGS (NICKEL COATED) SPARK PLUGS (PLATINUM COATED)SPARK PLUGS (IRIDIUM COATED)VALVE CLEARENCE (2.0 DOHC CVVT) 30 36
R I I I I
See Note (1) See Note (2) See Note (3) See Note (4)
NO.
1 2 3 4567 8 9
SF040A3-E In order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to a Hyundai dealer to ensure that the manufacturers recommended procedures are employed and that only genuine Hyundai replacement parts are used. Incorrect maintenance techniques or the use of non genuine replacement parts may invalidate the vehicle warranty. F030B01GK-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY50 60
R
I I I 6072
R II I
R R
40 48
R I
R I
R
2024
R I I
R
10 12
R
I I
MILES X 1000 MONTHS
SCHEDULED MAINTENANCE
Note : (1) FOR EVERY 25,000 MILES: "R"
(2) FOR EVERY 60,000 MILES: "R"
(3) FOR EVERY 100,000 MILES: "R"
(4) FOR EVERY 60,000 MILES OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I"
5VEHICLE MAINTENANCE REQUIREMENTS
6
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID POLLEN FILTER(FOR BLOWER UNIT)
F040A04GK-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryMAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEMDRIVING
CONDITION
EVERY 4,500MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000MILES OR 48MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000MILES OR 12 MONTHS EVERY 60,000MILES EVERY 27,000MILES MORE FREQUENTLY
R R R R II II
R R R
MAINTENANCE
OPERATION
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h) K - Frequently driving in stop-and-go conditions
5
VEHICLE MAINTENANCE REQUIREMENTS
7EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
6ZF060M1-A
o Engine oil and filter
The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. 6ZF060B2-A
o Drive belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oilsaturation and replace if necessary. Drive belts should be checked periodi- cally for proper tension and adjustedas necessary. 6ZF060C1-A
o Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections.
6ZF060D1-A
o Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Replace any damaged or leaking parts immediately. 6ZF060E1-A o Timing belt Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immedi- ately. 6ZF060G1-A
o Vapour hose and fuel filler cap The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapour hoseor fuel filler cap is correctly replaced.
5VEHICLE MAINTENANCE REQUIREMENTS
8
6ZF060F1-A
o Vacuum, crankcaseventilation hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. 6ZF060H1-A
o Air cleaner filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed.
6ZF060J1-A
o Spark plugs
Make sure to install new spark plugs
of the correct heat range.
F060N02E-EAT
o Valve Clearance
Inspect excessive valve noise and/or
engine vibration and adjust if neces- sary. A qualified technician should perform the operation. 6ZF070B1-A
o Cooling system
Check the cooling system part, such
as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.
6ZF070C1-A
o Coolant
The coolant should be changed at
the intervals specified in the mainte-nance schedule.
6ZF070D1-A
o Manual transaxle oil
Inspect the manual transaxle oil ac-
cording to the maintenance schedule. NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do not overfill.
5VEHICLE MAINTENANCE REQUIREMENTS
10
6ZF070M1-A
o Steering gear box, linkage &boots/lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel. Check the linkage for bends or dam- age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oiliness and propertension. Replace or adjust it if neces- sary. 6ZF070P1-A
o Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged parts and, if necessary, repack the grease.
6ZF070Q1-A
o Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.
6
Engine Compartment ................................................... 6-2
Daily Operating Checks ............................................... 6-5
Engine Oil .................................................................... 6-5
Engine Oil and Filter Replacement ............................. 6-8
Engine Coolant Checking and Replacing .................6-10
Spark Plugs ................................................................ 6-12
Changing the Air Cleaner Filter ................................ 6-15
Manual Transaxle Lubricant ...................................... 6-18
Automatic Transaxle Lubricant .................................. 6-19
Brake System Checking ............................................ 6-21
Air Conditioning System Maintenance ...................... 6-23
Changing the Pollen Filter ......................................... 6-25
Checking Engine Drive Belts ..................................... 6-27
Fusible Links .............................................................. 6-28
Battery Maintenance .................................................. 6-29
Power Steering Hoses ............................................... 6-30
Headlight Aiming Adjustment .................................... 6-31
Replacing Light Bulbs ................................................ 6-33
Bulb Wattage ............................................................. 6-40
Fuse Panel Description ............................................. 6-41
OWNER MAINTENANCE
6
6OWNER MAINTENANCE
2
1. Clutch fluid reservoir
(Not all models)
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir
5. Relay box
G010A01GK-EAT ENGINE COMPARTMENT (1.6L)
ENGINE COMPARTMENT
HGK5003-E
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
6. Windscreen washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick
10.Radiator cap 11.Automatic transaxle fluid level dip-
stick (Not all models)
12.Air cleaner
13.Battery