2004 Hyundai Coupe engine overheat

WHAT TO DO IN AN EMERGENCY
3-2
tance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive.When jump starting, wear protective glassesand be careful not to get acid on yourself,your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any contaminated clothing and flush the area withclear water for at least 15 minutes. Thenpromptly obtain medical attention. If you mustbe transported to an emergency facility, con-tinue to apply water to the affected area witha sponge or cloth.
o The gas produced by the battery during the jump-start operation is highly explosive. Donot smoke or allow a spark or open flame inthe vicinity.
o The battery being used to provide the jump start must be 12-volt. If you cannot determinethat it is a 12-volt battery, do not attempt touse it for the jump start.
o To jump start a car with a discharged battery, follow this procedure exactly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are nottouching.
2. Turn off all unnecessary lights and acces- sories in both vehicles. 3. Attach the clamps of the jumper cable in the
exact location shown on the previous page.First, attach one clamp of the jumper cable tothe positive (+) post or cable of the dis-charged battery. Then attach the other end ofthe same cable to the positive (+) post orcable of the booster battery. Next, using theother cable, attach one clamp to the negative(-) post or cable of the booster battery. Thenattach the other end of that cable to a solidmetal part of the engine away from thebattery. Do not connect the cable to anymoving part.
4. Start the engine in the car with the booster battery and let it run for a few minutes. Thiswill help to assure that the booster battery isfully charged. During the jumping operation,run the engine in this vehicle at about 2000rpm.
5. Start the engine in the car with the discharged battery using the normal starting procedure.After the engine starts, leave the jumpercables connected and let the engine run atfast idle or about 2000 rpm for several min-utes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery becamedischarged (because the lights were left on,etc.), have the charging system checked by yourHyundai dealer. D030A02A-AAT IF THE ENGINE OVERHEATSIf your temperature gauge indicates overheating, you experience a loss of power, or hear loudpinging or knocking, the engine is probably toohot. If this happens to you, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on,turn it off.
3. If engine coolant is running out under the car or steam is coming out from the hood, stopthe engine. Do not open the hood until theengine coolant has stopped running or thesteaming has stopped. If there is no visibleloss of engine coolant and no steam, leavethe engine running and check to be sure theengine cooling fan is operating. If the fan isnot running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see thatit is tight. If the drive belt seems to be satis-factory, check for engine coolant leaking fromthe radiator, hoses or under the car. (If the airconditioning had been in use, it is normal forcold water to be draining from it when youstop).
WARNING:While the engine is running, keep hair, hands,and clothing away from moving parts such asthe fan and drive belts to prevent injury.

WHAT TO DO IN AN EMERGENCY 3-3
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the engine immediately and call the nearest Hyundaidealer for assistance.
WARNING:Do not remove the radiator cap when theengine is hot. This can allow coolant to beblown out of the opening and cause seriousburns.
6. If you cannot find the cause of the overheat- ing, wait until the engine temperature has returned to normal. Then, if the engine cool-ant has been lost, carefully add coolant to thereservoir (page 6-8) to bring the fluid level inthe reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating hap-pens again, call a Hyundai dealer for assis-tance.
CAUTION:Serious loss of engine coolant indicates thereis a leak in the cooling system and this shouldbe checked as soon as possible by a Hyundaidealer. 2. The spare tire should only be used temporari-
ly and should be returned to the luggagecompartment as soon as the original tire canbe repaired or replaced.
3. Continuous use at speeds of over 80 km/h (50 mph) is not recommended.
4. As the temporary spare tire is specifically designed for your car, it should not be used onany other vehicle.
5. The temporary spare tire should not be used on any other wheels, nor should standardtires, snow tires, wheel covers or trim ringsbe used with the temporary spare wheel. Ifsuch use is attempted, damage to theseitems or other car components may occur.
6. The temporary spare tire pressure should be checked once a month while the tire is stored.
D040A01GK-GAT TEMPORARY SPARE TIREThe following instructions for the temporary spare tire should be observed:
1. Check inflation pressure as soon as practical
after installing the spare tire, and adjust to the specified pressure. The tire pressure shouldbe periodically checked and maintained atthe specified pressure while the tire is stored.
Spare Tire Pressure CAUTION:
o Do not use snow chains with your tempo-
rary spare tire.
o Do not use more than one temporary spare tire at a time.
D040B01A-AAT Handling the Spare Tire
HGK190
Remove the installation bolt to remove the spare tire. To replace the spare tire in its storagecompartment, tighten the bolt firmly with yourfingers until there is no more play in the spare tire.
Tire Size Inflation Pressure T125/70R 16420 kPa (60 psi)

7-2EMISSION CONTROL SYSTEMS
H020B01A-GAT
About the Catalytic Converter
Exhaust gases passing through the catalytic
converter cause it to operate at very high tem- peratures. As a result, the introduction of largeamounts of unburned gasoline may cause it tooverheat and create a fire hazard. This can beavoided by observing the following:
o Use unleaded fuel only.
o Maintain your engine in good condition. Ex- tremely high converter temperatures can result from improper operation of the electri-cal, ignition or fuel injection systems.
o If your engine stalls, pings, knocks, or is hard to start, take your car to your Hyundaidealer as soon as possible and have thedifficulty corrected.
o Avoid driving with a very low fuel level. If your run out of gasoline, it could cause theengine to misfire and result in excessiveloading of the catalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started. This can cause thecatalytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper,leaves or rags. As these materials couldcome in contact with the catalytic converterand could cause a fire. o Do not touch the catalytic converter or any
other part of the exhaust system while theengine is running as it is very hot and couldresult in burns.
o Remember that your Hyundai dealer is your best source of assistance.

INDEX
10-2
Driving
Economical driving ....................................................................... 2-11
Smooth cornering ......................................................................... 2-11
Winter driving ................................................................................ 2-11
E Emissions Control Systems ................................................................ 7-1
Engine Before starting the engine .............................................................. 2-2
Changing the oil and filter .............................................................. 6-6
Compartment .................................................................................. 6-1
Coolant ........................................................................................... 6-7
Coolant temperature gauge .......................................................... 1-29
If the engine overheats ................................................................... 3-2
Number ........................................................................................... 8-1
Oil .................................................................................................. 6-4 Oil consumption .............................................................................. 6-6
Starting ........................................................................................... 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFog Li ght ........................................................................................... 1-43
Front Seats Adjustable front seats ..................................................................... 1-8
Adjustable headrests ...................................................................... 1-8Adjusting seat forward and rearward ............................................. 1-8
Adjusting seatback angle ...................... ......................................... 1-8
Lumbar support control ............... ................................................... 1-9
Seat cushion height adjustment ..................................................... 1-9
Seat warm er ................................................................................... 1-9
Fuel
Capacity .......................................................................................... 9-1
Gauge ........................................................................................... 1-28
Recommendations .......................................................................... 1-1 Fuel Filler Lid
Remote release ............................................................................ 1-45
Fuse Panel Description .......................................................... 6-23 ~ 6-24
Fuses ................................................................................................ 6-17
GGeneral Everyday Checks .................................................................. 6-4
Glove box .......................................................................................... 1-41
HHazard Warn ing System ................................................................... 1-36
Headlight Bulb ................................................................................... 6-20
Headlight Leveling Device System ................................................... 1-38
Heating and Cooling Control Rotary type ........................................................................ 1-51 ~ 1-56
Automatic type ................................................................... 1-57 ~ 1-62
High-mounted rear stoplight .............................................................. 1-44
Hood Release ................................................................................... 1-44
Horn ................................................................................................ 1-47
IIgnition Switch ..................................................................................... 2-2
Immobilizer System ............................................................................. 1-2
Infinity Sound System (B260) ........................................................... 1-80
Anti-Theft Device .......................................................................... 1-81
General operation ......................................................................... 1-81
Radio operation ............................................................................ 1-82
CD operation ................................................................................ 1-83
Instrument Cluster and Indicator ....................................................... 1-26
Instrument Panel Light Control (Rheostat) .......................................1-37
Instruments and Controls .................................................................. 1-25
Intermittent Wiper .............................................................................. 1-35

1CONTROLS AND EQUIPMENT
42
!
SB210M1-E
CHARGING SYSTEM WARNING LAMP
The charging system warning lamp should illuminate when the ignitionswitch is turned to the "ON" position and should be extinguished when the engine is started. If the lamp fails toilluminate when the ignition is turned "ON" or fails to extinguish after starting the engine, the nearest Hyundai dealershould be contacted. If the lamp illumi- nates whilst the vehicle is being driven, stop the vehicle as soon as it is safe todo so and check the condition of the generator drive belt. If the belt is in place and the tension is satisfactory,the advice of a Hyundai dealer should be sought.
CAUTION:
If the drive belt (generator belt) is loose, broken, or missing while thevehicle is driving, there may be a serious malfunction, engine could overheat because this belt alsodrives the water pump.
SB210P1-E LOW FUEL LEVEL WARNING LAMP
The low fuel warning lamp serves to warn the driver that the remaining fuelquantity is approximately 9 litres and that the vehicle should be refuelled. If the vehicle is driven for an extendedperiod with the low fuel warning lamp illuminated there exists a possibility that misfiring due to fuel shortage mayoccur. This situation must be avoided to prevent damage to the catalyst oc- curring.
SB2100I-E
DOOR AJAR WARNING LAMP
The door ajar warning lamp indicates that a door is not correctly closed.Ensure that the lamp is extinguished prior to driving the vehicle.
B260B01JM-AATSRS (Airbag) Service Re- minder Indicator (SRI)(Not all models)
The SRS service reminder indicator (SRI) comes on for about 6 seconds after key is turned to the "ON" positionor after the engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continuously remainson after operating for about 6 seconds when you turned the ignition key to the "ON" position or started the engine, orif it comes on while driving, have the SRS inspected by an authorized Hyundai Dealer.
SB210N2-E HATCHBACK DOOR OPEN WARNING LAMP
The hatchback door warning lamp in- dicates when the hatchback door isopen or is not fully closed. Ensure that the lamp has extinguished prior to driving the vehicle.

2
DRIVING YOUR HYUNDAI
11EFFECTIVE BRAKING
!
C090I01L-GAT
CAUTION:
o Shift into "R" and "P" position only when the vehicle has com- pletely stopped.
o Do not accelerate the engine in reverse or any of the forwardpositions with the brakes applied.
o Always apply the footbrake when shifting from "P" or "N", to "R","D"position.
o Do not use the "P" (Park) posi- tion in place of the parking brake.Always set the parking brake,shift the transaxle into "P" (Park) position and turn off the ignition when you leave the vehicle, evenmomentarily. Never leave the ve- hicle unattended while the en- gine is running.
o Check the automatic transaxle fluid level regularly, and add fluidas necessary. SC140A1-E Braking system performance and fric- tion material life are greatly affected by the driving style adopted. The follow- ing suggestions are made to assist inachieving the best results from the braking system.
o Anticipate the road and conditions
ahead in order that heavy braking may be avoided.
o When descending long gradients, use the engine to assist in retardingthe vehicle to minimize the possibil-ity of brake fade occur-ring.
o When trailer towing, ensure that the
trailer brakes function correctly anduse engine braking to assist the vehicle braking system.
o Use only genuine Hyundai replace- ment brake pads and shoes to en-sure consistent friction characteris- tics and wear rates.
o After driving through deep water (e.g. fording), the brakes may be-come wet and performance reduced.Always check brake efficiency after emerging from the water and dry thebrakes by lightly depressing thebrake pedal several times whilst driving slowly.
o Apply the parking brake only when the vehicle is at rest.
o Since the power assistance pro-
vided by the brake servo is derived from the engine, coasting with the engine turned off or towing of the vehicle with the engine turned offwill result in greatly increased pedal pressures being required to stop the vehicle.
o Do not hold the vehicle on the up- grade with the accelerator pedal.This can cause the transaxle tooverheat. Always use the brake pedal or parking brake.

2
DRIVING YOUR HYUNDAI
15
o Don't "ride" the brake or clutch pedal. This can increase fuel consumption and also increase wear on these components. In addition, driving with your foot resting on the brake pedalmay cause the brakes to overheat, which reduces their effectiveness and may lead to more serious con-sequences.
o Take care of your tires. Keep them
inflated to the recommended pres-sure. Incorrect inflation, either too much or too little, results in unnec- essary tire wear. Check the tire pres-sures at least once a month.
o Be sure that the wheels are aligned
correctly. Improper alignment canresult from hitting curbs or driving too fast over irregular surfaces. Poor alignment causes faster tire wearand may also result in other prob- lems as well as greater fuel con- sumption.
o Keep your car in good condition. For better fuel economy and reducedmaintenance costs, maintain yourcar in accordance with the mainte- nance schedule in Section 5. If you drive your car in severe conditions, more frequent maintenance is re-quired (see Section 5 for details).
o Keep your car clean. For maximum service, your car should be keptclean and free of corrosive materi-als. It is especially important that mud, dirt, ice, etc. not be allowed to accumulate on the underside of thecar. This extra weight can result in increased fuel consumption and also contribute to corrosion.
o Travel lightly. Don't carry unneces- sary weight in your car. Weight is anenemy of good fuel economy.
o Don't let the engine idle longer than necessary. If you are waiting (andnot in traffic), turn off your engineand restart only when you're ready to go.
o Remember, your car does not re- quire extended warm-up. As soonas the engine is running smoothly, you can drive away. In very coldweather, however, give your engine a slightly longer warm-up period. o Don't "lug" or "over-rev" the engine.
Lugging is driving too slowly in too high a gear resulting in the engine bucking. If this happens to you, shift to a lower gear.Over-revving is racing the engine
beyond its safe limit. This can be avoided by shifting at the recom-mended speeds.
o Use your air conditioning sparingly.
The air conditioning system is
operated by the engine power so your fuel economy is reduced when you use it.

2
DRIVING YOUR HYUNDAI
19
C190E01L
CAUTION:
o Never connect a trailer brake sys- tem directly to the vehicle brake system.
o When towing a trailer on steep grades (in excess of 12%) payclose attention to the engine cool-ant temperature gauge to ensure the engine does not overheat. If the needle of the coolant tem-perature gauge moves across the dial towards "H" (HOT), pull over and stop as soon as it is safe todo so, and allow the engine to idle until it cools down. You may proceed once the engine hascooled sufficiently.
! YC200D2-E Safety Cables Should the hitch connection between your car and the trailer or vehicle youare towing fail, the trailer or vehicle could wander dangerously across other lanes of traffic and ultimately leave theroadway. To eliminate this potentially dangerous situation, safety cables, at- tached between your car and the traileror towed vehicle, are required.
Nose weight Total trailer weight
C190E01GK-EAT Trailer Weight Limit Nose weights can be increased or decreased by re-distributing the load in the trailer.This can be verified by checking the total weight of the loaded trailer and then checking the nose weight. NOTE:
1. Never load the trailer with more
weight in the back than in the front. About 60% of the trailerload should be in the front half on the trailer and the remaining 40% in the rear.