2004 GMC SIERRA automatic transmission

Fuses Usage
SUNROOF Sunroof
SEO B2 Off-Road Lamps
4WSVent Solenoid
Canister/Quadrasteer Module
Power
RR HVAC Not Used
AUX PWRAuxiliary Power Outlet Ð
Console
IGN 1 Ignition Relay
PCM 1 Powertrain Control Module
ETC/ECMElectronic Throttle Control,
Electronic Brake Controller
IGN EInstrument Panel Cluster, Air
Conditioning Relay, Turn
Signal/Hazard Switch, Starter
Relay
RTD Ride Control
TRL B/U Backup Lamps Trailer Wiring
PCM BPowertrain Control Module,
Fuel Pump
F/PMP Fuel Pump (Relay)Fuses Usage
B/U LPBack-up Lamps, Automatic
Transmission Shift Lock
Control System
RR DEFOG Rear Window Defogger
HDLP-HI Headlamp High Beam Relay
PRIME Not Used
02B Oxygen Sensors
SIRSupplemental In¯atable
Restraint System
FRT PARKFront Parking Lamps,
Sidemarker Lamps
DRLDaytime Running Lamps
(Relay)
SEO IGN Rear Defog Relay
TBC IGN1 Truck Body Controller Ignition
HI HDLP-LT High Beam Headlamp-Left
LH HID Not Used
DRL Daytime Running Lamps
IPC/DICInstrument Panel
Cluster/Driver Information
Center
5-132

ApplicationCapacities
English Metric
Cooling System
After re®ll, the level must be rechecked. See ªCooling Systemº in the Index.
VORTECŸ 4300 V6 Automatic Transmission 14.0 quarts 13.0 L
VORTECŸ 4300 V6 Manual Transmission 15.0 quarts 14.0 L
VORTECŸ 4800 V8 Automatic Transmission 15.0 quarts 14.0 L
VORTECŸ 4800 V8 Manual Transmission 15.0 quarts 14.0 L
VORTECŸ 5300 V8 Automatic Transmission 14.0 quarts 13.0 L
VORTECŸ 5300 V8** Automatic Transmission 16.0 quarts 15.0 L
VORTECŸ 6000 V8 Automatic Transmission 13.0 quarts 12.0 L
VORTECŸ 6000 V8* Automatic Transmission 13.0 quarts 12.0 L
VORTECŸ 6000 V8 Manual Transmission 16.0 quarts 15.0 L
VORTECŸ 6000 V8* Manual Transmission 16.0 quarts 15.0 L
VORTECŸ 8100 V8 Manual Transmission 22.0 quarts 21.0 L
VORTECŸ 8100 V8 Automatic Transmission 21.0 quarts 20.0 L
* Vehicles equipped with the optional engine oil cooler.
** Vehicles equipped with the optional air conditioner.
Engine Oil With Filter
After re®ll, the level must be rechecked. Add enough engine oil so that the ¯uid is within the proper operating
range. See
Engine Oil on page 5-18.
VORTECŸ 4300 V6 (Vin W) 4.5 quarts 4.3 L
VORTECŸ 4800 V8 ( Vin V) 6.0 quarts 5.7 L
VORTECŸ 5300 V8 (Vin T) 6.0 quarts 5.7 L
VORTECŸ 6000 V8 (Vin U) 6.0 quarts 5.7 L
5-135

Additional Required Services (cont'd)
Service25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Allison transmission only: Change
automatic transmission ¯uid and
®lter (severe service).
See footnote
(m).······
Allison transmission only: Change
automatic transmission ¯uid and
®lter (normal service).···
Except Allison: Change automatic
transmission ¯uid and ®lter (severe
service).
See footnote (h).···
Except Allison: Change automatic
transmission ¯uid and ®lter (normal
service).·
Four-wheel drive with automatic
transfer case only: Change transfer
case ¯uid.
See footnote (g).···
Inspect evaporative control system.
An Emission Control Service. See
footnotes ² and (k).···
6-7

(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, cha®ng, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, tailgate hinges, tailgatelinkage,
tailgate handle pivot points, latch bolt, fuel door
hinge, locks and folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
(g)Add ¯uid as needed. A ¯uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
(h)Change automatic transmission ¯uid and ®lter if the
vehicle GVWR is over 8600 lbs. or if the vehicle is
mainly driven under one or more of these conditions:
þIn heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
þIn hilly or mountainous terrain.
þWhen doing frequent trailer towing.
þUses such as found in taxi, police or delivery
service.
(i)Drain, ¯ush and re®ll cooling system. See Engine
Coolant on page 5-33for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ®ller neck.
Pressure test the cooling system and pressure cap.
6-9

(j)A ¯uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the ¯uid level checked. Add ¯uid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing and condition.
Check that the purge valve works properly (if equipped).
Replace as needed.
(l)Change ®lter only at the ®rst maintenance service
performed on the vehicle.
(m)Change automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þIn heavy city traffic where the outside temperature
regularly reaches 90ÉF (32ÉC) or higher.
þIn hilly or mountainous terrain.
þWhen doing frequent trailer towing.
þUses such as found in taxi, police or delivery
service.
(n)Change clutch ¯uid (or every 24 months, whichever
occurs ®rst).
Owner Checks and Services
These owner checks and services should be performed
at the intervals speci®ed to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in
Recommended Fluids and Lubricants on page 6-14.
6-10

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-48if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench dealer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-48if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), contact your
GM Goodwrench dealer for service.
6-12

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·The key should turn to LOCK only when the
shift lever is in PARK (P).
·The key should come out only in LOCK.
Contact your GM Goodwrench dealer if service is
required.
Parking Brake and Automatic
Transmission Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
·To check the parking brake's holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
·To check the PARK (P) mechanism's holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Contact your GM Goodwrench dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-13

Usage Fluid/Lubricant
Manual
Transmission
(5±Speed
without Low
Gear, RPO
MG5)Synchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465).
Manual
Transmission
(6±Speed)TranSyndŸ Synthetic Transmission
Fluid (GM Part No. U.S. 12378515,
in Canada 88900701).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Floor Shift
LinkageLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2
Category LB or GC-LB.
Usage Fluid/Lubricant
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Front AxleSAE 80W-90 Axle Lubricant
(GM Part No. U.S. 1052271, in
Canada 10950849).
Rear AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455)
meeting GM Speci®cation 9986115.
Rear Axle
(Steerable)Synthetic Axle Lubricant; use only
GM Part No. U.S. 12378557, in
Canada 88901362.
Do not add
friction modi®er.
Manual
Transfer CaseDEXRONž-III Automatic
Transmission Fluid.
6-15