2004 GMC ENVOY XL fuel cap

{CAUTION:
If a re starts while you are refueling, do not
remove the nozzle. Shut off the ow of fuel
by shutting off the pump or by notifying the
station attendant. Leave the area immediately.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. SeeMalfunction Indicator Lamp on
page 3-43.
Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury
to you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed
or on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping gasoline.
5-9

6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the ller neck until the level reaches
the base of the ller neck.8. Then replace the pressure cap. At any time during
this procedure if coolant begins to ow out of the
ller neck, reinstall the pressure cap. Be sure
the pressure cap is hand-tight.
Engine Fan Noise
This vehicle has a clutched engine cooling fan. When the
clutch is engaged, the fan spins faster to provide more air
to cool the engine. In most everyday driving conditions
the clutch is not engaged. This improves fuel economy
and reduces fan noise. Under heavy vehicle loading,
trailer towing, and/or high outside temperatures, the fan
speed increases when the clutch engages. So you may
hear an increase in fan noise. This is normal and should
not be mistaken as the transmission slipping or making
extra shifts. It is merely the cooling system functioning
properly. The fan will slow down when additional cooling
is not required and the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
5-36

(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The letter
“R” means radial ply construction; the letter “D” means
diagonal or bias ply construction; and the letter “B”
means belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:The service description
indicates the load range and speed rating of a tire.
The load index can range from 1 to 279. Speed ratings
range from “A” to “Z”. The light truck tire size example
above shows dual or single tire congurations.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire’s height to
its width.Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles less than 90 degrees to the
centerline of the tread.
Cold Ination Pressure:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascals (kPa) before a tire has built up heat from
driving. SeeInation - Tire Pressure on page 5-64.
Curb Weight:This means the weight of a motor vehicle
with standard and optional equipment including the
maximum capacity of fuel, oil and coolant, but without
passengers and cargo.
DOT Markings:A code molded into the sidewall
of a tire signifying that the tire is in compliance with
the U.S. Department of Transportation motor vehicle
safety standards. The DOT code includes the Tire
Identication Number (TIN), an alphanumeric designator
which can also identify the tire manufacturer, production
plant, brand and date of production.
5-61

ApplicationL6 Engine V8 Engine
English Metric English Metric
Differential Fluid
Rear 3.6 pints 1.7 L 4.3 pints 2.0 L
Front 1.7 pints 0.8 L 1.7 pints 0.8 L
Fuel Tank
Envoy 22.0 gallons 83.3 L 22.0 gallons 83.3 L
Envoy XL 25.3 gallons 95.8 L 25.3 gallons 95.8 L
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual. Recheck the uid level after lling.
5-110

Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts
or signs of wear. Inspect power steering lines and hoses
for proper hook-up, binding, leaks, cracks, chang,
etc.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, hood latch assembly,
secondary latch, pivots, spring anchor, release pawl,
rear compartment hinges, outer liftgate handle pivot
points, rear door detent link, roller mechanism, liftgate
handle pivot points, latch bolt, fuel door hinge, cargo
door hinge, locks and folding seat hardware. More
frequent lubrication may be required when exposed to
a corrosive environment. Applying silicone grease
on weatherstrips with a clean cloth will make them last
longer, seal better and not stick or squeak.
(g)Add uid as needed. A uid loss could indicate a
problem; repair as needed. Check vent hose at transfer
case for kinks and proper installation.
6-8

Roadside Assistance Program
Security While You Travel
1-800-GMC-8782 (1-800-462-8782, Roadside
Assistance prompt)
As the proud owner of a new GMC vehicle, you are
automatically enrolled in the GMC Roadside Assistance
program. This value-added service is intended to
provide you with peace of mind as you drive in the city
or travel the open road. GMC’s Roadside Assistance
toll-free number is staffed by courteous and capable
Roadside Assistance Representatives who are available
24 hours a day, 365 days a year.
We will provide the following services during the
Bumper-to-Bumper warranty period, at no expense
to you:
Fuel Delivery:Delivery of enough fuel
($5 maximum) for the customer to get to the
nearest service station.
Lock-out Service (identication required):
Replacement keys or locksmith service will
be covered at no charge if you are unable to gain
entry into your vehicle. Delivery of the replacement
key will be covered within 10 miles.
Emergency Tow:Tow to the nearest dealership for
warranty service or in the event of a vehicle-disabling
accident. Assistance when the vehicle is mired in
sand, mud or snow.
Flat Tire Change:Installation of a spare tire will be
covered at no charge. (The customer is responsible
for the repair or replacement of the tire if not covered
by a warrantable failure.)
Jump Start:No-start occurrences which require a
battery jump start will be covered at no charge.
Dealer Locator Service
Trip Routing:Your Roadside Assistance
Representative can provide you with specic
information regarding this feature.
Trip Interruption Expense Benets:Your
Roadside Assistance Representative can provide
you with specic information regarding this feature.
In many instances, mechanical failures are covered
under GMC’s Bumper-to-Bumper warranty. However,
when other services are utilized, our Roadside
Assistance Representatives will explain any payment
obligations you might incur.
7-7

Audio System(s) (cont.)
Theft-Deterrent Feature...............................3-119
Understanding Radio Reception...................3-120
XM™ Satellite Radio Antenna System...........3-122
Automatic Headlamp System............................3-16
Automatic Transfer Case..................................2-26
Automatic Transmission
Fluid..........................................................5-22
Operation...................................................2-24
B
Backglass Wiper Blade Replacement.................5-55
Backing Up....................................................4-62
Battery..........................................................5-42
BATTERY NOT CHARGING.............................3-61
Battery Replacement......................................... 2-7
Battery Run-Down Protection............................3-20
Before Leaving on a Long Trip.........................4-36
Before You Drive...........................................3-107
Before You Go Off-Roading..............................4-16
Brake
Parking......................................................2-29
System Warning Light..................................3-40
Brake Adjustment............................................5-41
Brake Fluid....................................................5-39
Brake Pedal, Throttle.......................................2-22
Brake Pedal Travel.........................................5-41Brake Wear...................................................5-41
Brakes..........................................................5-39
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-9
Break-In, New Vehicle.....................................2-19
Bulb Replacement...........................................5-51
Front Turn Signal and Sidemarker Lamps.......5-51
Halogen Bulbs............................................5-51
Headlamps.................................................5-51
Replacement Bulbs......................................5-53
Taillamps and Turn Signal Lamps..................5-52
Buying New Tires...........................................5-67
C
California Fuel.................................................. 5-5
Canada........................................................... 7-5
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-8
Capacities and Specications..........................5-109
Carbon Monoxide...................2-14, 2-34, 4-40, 4-55
Care of
Safety Belts................................................5-91
Your Cassette Tape Player..........................3-121
Your CD and DVD Player...........................3-122
Your CDs and DVDs..................................3-122
Cargo Cover..................................................2-52
Cargo Tie Downs............................................2-52
2

T
Tachometer....................................................3-37
Taillamps
Turn Signal Lamps......................................5-52
Testing the Alarm............................................2-18
Theft-Deterrent, Radio....................................3-119
Theft-Deterrent Systems...................................2-17
Content Theft-Deterrent................................2-17
Passlock
®...................................................2-19
Throttle, Adjustable..........................................2-22
TIGHTEN FUEL CAP......................................3-63
Tilt Wheel........................................................ 3-7
Tire Sidewall Labeling......................................5-56
Tire Size.......................................................5-59
Tire Terminology and Denitions........................5-61
Tires.............................................................5-55
Buying New Tires........................................5-67
Chains.......................................................5-71
Changing a Flat Tire....................................5-74
If a Tire Goes Flat.......................................5-73
Ination - Tire Pressure................................5-64
Inspection and Rotation................................5-65
Spare Tire..................................................5-87
Uniform Tire Quality Grading.........................5-68
Wheel Alignment and Tire Balance.................5-69
Wheel Replacement.....................................5-69
When It Is Time for New Tires......................5-66
To Use the Engine Coolant Heater....................2-23Top Strap......................................................1-37
Top Strap Anchor Location...............................1-39
Torque Lock...................................................2-32
Total Weight on Your Vehicle’s Tires..................4-59
Towing
Recreational Vehicle.....................................4-45
Towing a Trailer..........................................4-55
Your Vehicle...............................................4-45
Traction
Assist System (TAS)...................................... 4-9
Trailer Brakes.................................................4-60
Trailer Wiring Harness.....................................4-66
Transfer Case................................................5-49
Transmission
Fluid, Automatic...........................................5-22
Transmission Operation, Automatic....................2-24
Transmission, Transaxle, Transfer Case
Unit Repair Manual......................................7-12
Transportation Options...................................... 7-9
Travel Note Recorder......................................2-47
Traveling to Remote Areas...............................4-18
Trip Information..............................................3-51
Trip Odometer................................................3-37
Turn and Lane Change Signals.......................... 3-8
TURN SIGNAL ON.........................................3-61
Turn Signal/Multifunction Lever........................... 3-7
Turn Signals When Towing a Trailer..................4-63
Two-Wheel-Drive Vehicles................................4-46
14