2004 FORD SUPER DUTY transmission fluid

FluidFord Part
NameApplication Capacity
Engine oil
(includes filter
change)-Diesel
engineRefer to your 6.0L Diesel Supplement
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab)71.9L (19.0
gallons)
Right side
saddle mounted
tank (optional
on Chassis Cab)87.1L (23.0
gallons)
Short box 109.8L (29.0
gallons)
Long box 143.9L (38.0
gallons)
Aft axle 151.4L (40.0
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to FULL
COLD range on
dipstick
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Manual
transmission
fluidMotorcraft
MERCONAT F6-speed manual 5.5L (5.8
quarts)
5
Automatic
transmission
fluid
4
Motorcraft
MERCONAT F4R100
(4–speed)16.7L (17.7
quarts)6
Motorcraft
MERCONSP
AT FTorqShift
(5–speed)16.6L (17.5
quarts)
6(includes
remote filter
element change)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.0L (4.25
quarts)
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
279

1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that
may require a lubricant change. Refer to the scheduled maintenance
guide. Axle lubricant quantities should not need to be checked unless a
leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the
rear axle has been submerged in water.
2Add 236 ml (8 oz.) of Additive Friction Modifier XL-3or equivalent
meeting Ford Specification EST-M2C118-A for complete refill of
Traction-Lok axles.
3Add the coolant type originally equipped in your vehicle.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the end of the dipstick. Check the
container to verify the fluid being added is of the correct type. Refer to
your scheduled maintenance guide to determine the correct service
interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface. The 6–speed
manual transmission is equipped with an in-tank cooler. Verify the fluid
level after operating vehicle to assure correct fluid level.
6Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
280

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG–4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylindersMotorcraft
penetrating and
lock lubricantXL-1 none
Transmission
/steering/parking
brake linkages
and pivots,
brake and
clutch pedal
shaft (if
equipped)Motorcraft
Premium
Long-Life
GreaseXG-1-C or XG-1-K ESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Manual
transmission
(6-speed)Motorcraft
MERCONAT F
2
XT-2-QDX MERCON
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
282

ItemFord part
name or
equivalentFord part
numberFord
specification
Automatic
transmission
4R100
(4–speed)Motorcraft
MERCONAT F
2
XT-2-QDX MERCON
Automatic
transmission
TorqShift
(5–speed)Motorcraft
MERCONSP
AT F
2
XT-6–QSP MERCONSP
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok axles. Ford design rear axles contain a synthetic lubricant
that does not require changing unless the axle has been submerged in
water. Dana rear axles also contain a synthetic lubricant butdorequire a
change. Refer to your“Service Guide”for change intervals on Dana rear
axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the end of the dipstick. Check the
container to verify the fluid being added is of the correct type. Refer to
your scheduled maintenance guide to determine the correct service
interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
283

A
Accessory delay ..........................56
Air bag supplemental restraint
system ........................................104
and child safety seats ............106
description ..............................104
disposal ....................................108
driver air bag ..........................106
indicator light .........................108
operation .................................106
passenger air bag ...................106
passenger deactivation
switch ......................................109
Air cleaner filter ...............263, 277
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................240
Anti-lock brake system
(see Brakes) ..............................129
Audio system
(see Radio) ..........19, 21, 23, 26, 30
Automatic transmission ............132
driving an automatic
overdrive .........................133, 135
fluid, adding ............................258
fluid, checking ........................258
fluid, refill capacities ..............278
fluid, specification ..................284
Auxiliary power point .................55
Axle
lubricant specifications ..281, 284
refill capacities ........................278
traction lok ..............................131
B
Battery .......................................238
acid, treating emergencies .....238jumping a disabled battery ....209
maintenance-free ....................238
replacement, specifications ...277
servicing ..................................238
BeltMinder ...................................99
Brakes ........................................128
anti-lock ...................................129
anti-lock brake system (ABS)
warning light ...........................129
fluid, checking and adding ....256
fluid, refill capacities ..............278
fluid, specifications .........281, 284
lubricant specifications ..281, 284
parking ....................................129
shift interlock ..........................132
Bulbs ............................................44
C
Calculating load ........................162
Capacities for refilling fluids ....278
Cassette tape player ...................30
CD changer .................................33
Cell phone use ............................67
Certification Label ....................292
Child safety restraints ..............113
child safety belts ....................113
Child safety seats ......................116
attaching with tether straps ..120
in front seat ............................118
in rear seat ..............................118
Cleaning your vehicle
engine compartment ..............226
instrument panel ....................228
interior .....................................228
interior trim ............................228
plastic parts ............................227
safety belts ..............................228
washing ....................................225
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
299

waxing .....................................225
wheels ......................................226
wiper blades ............................227
Clock ............................................33
Clock adjust
AM/FM .................................21, 23
AM/FM Stereo ...........................23
AM/FM/CD ...........................26, 33
AM/FM/Tape/CD .......................30
Clutch
fluid ..........................................257
operation while driving ..........138
recommended shift speeds ....139
Compass, electronic ....................69
calibration .................................71
set zone adjustment .................70
Console ........................................67
overhead ....................................52
Coolant
checking and adding ..............240
refill capacities ................243, 278
specifications ..................281, 284
Cruise control
(see Speed control) ....................59
Customer Assistance ................191
Ford accessories for your
vehicle .....................................230
Ford Extended Service
Plan ..........................................218
Getting assistance outside the
U.S. and Canada .....................222
Getting roadside assistance ...191
Getting the service you
need .........................................216
Ordering additional owner’s
literature .................................223
The Dispute Settlement
Board .......................................218Utilizing the
Mediation/Arbitration
Program ...................................221
D
Daytime running lamps
(see Lamps) ................................41
Dipstick
automatic transmission
fluid ..........................................258
engine oil .................................235
Doors
lubricant specifications ..........281
Driveline universal joint and
slip yoke ....................................262
Driving under special
conditions ..................138, 151, 154
sand .........................................153
snow and ice ...........................155
through water .................153, 158
E
Emergencies, roadside
jump-starting ..........................209
Emergency Flashers .................192
Emission control system ..........253
Engine ........................................284
cleaning ...................................226
coolant .....................................240
diesel ...........................................7
fail-safe coolant ......................244
idle speed control ...................238
lubrication
specifications ..................281, 284
refill capacities ........................278
service points ..........................234
starting after a collision .........192
Engine block heater .................128
Engine oil ..................................235
checking and adding ..............235
dipstick ....................................235
filter, specifications ........237, 277
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
300

recommendations ...................237
refill capacities ........................278
specifications ..................281, 284
Exhaust fumes ..........................128
F
Fail safe cooling ........................244
Fluid capacities .........................278
Foglamps .....................................41
Four-Wheel Drive vehicles .......143
description ..............................147
driving off road .......................149
electronic shift ................143, 147
indicator light .........................144
lever operated shift ................145
manual locking hubs ..............143
preparing to drive your
vehicle .....................................131
Fuel ............................................246
calculating fuel economy .......250
cap ...........................................248
capacity ...................................278
choosing the right fuel ...........248
comparisons with EPA fuel
economy estimates .................253
detergent in fuel .....................249
filling your vehicle with
fuel ...........................246, 248, 250
filter, specifications ........250, 277
fuel pump shut-off switch .....192
improving fuel economy ........250
octane rating ...................249, 284
quality ......................................249
running out of fuel .................249
safety information relating to
automotive fuels .....................246
Fuel pump shut-off switch .......192
Fuses ..................................193–194
G
Garage door opener ....................53Garage Door Opener
(see Homelink wireless
control system) ...........................62
Gas cap (see Fuel cap) ............248
Gas mileage
(see Fuel economy) .................250
Gauges .........................................15
transmission fluid
temperature gauge ...................19
GAWR
(Gross Axle Weight Rating)
calculating ...............................162
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................162
H
Hazard flashers .........................192
Head restraints ...........................89
Headlamps ...................................40
aiming ........................................43
autolamp system .......................40
daytime running lights .............41
flash to pass ..............................42
high beam .................................42
replacing bulbs ...................45–46
turning on and off ....................40
Heating
heating and air conditioning
system .................................37–38
HomeLink universal
transceiver
(see Garage door opener) .........65
Homelink wireless control
system ..........................................62
Hood ..........................................233
I
Ignition ...............................124, 284
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
301

Infant seats
(see Safety seats) .....................116
Inspection/maintenance (I/M)
testing ........................................255
Instrument panel
cleaning ...................................228
cluster ........................................12
lighting up panel and
interior .......................................42
J
Jump-starting your vehicle ......209
K
Keyless entry system .................80
autolock .....................................79
Keys
positions of the ignition .........124
L
Lamps
autolamp system .......................40
bulb replacement
specifications chart ..................44
daytime running light ...............41
fog lamps ...................................41
headlamps .................................40
headlamps, flash to pass ..........42
instrument panel, dimming .....42
interior lamps .....................43–44
replacing bulbs ...................44–49
Lane change indicator
(see Turn signal) ........................43
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........129
speed control ............................61
Load limits .................................159Loading instructions .................162
Locks
autolock .....................................79
childproof ..................................74
Lubricant specifications ...281, 284
Lumbar support, seats ...............88
M
Manual transmission .................138
fluid capacities ........................278
lubricant specifications ..........284
reverse .....................................140
Message center ...........................67
english/metric button ...............68
menu button .............................68
Mirrors .........................................52
fold away ...................................58
heated ........................................57
side view mirrors (power) .......56
Moon roof ....................................53
Motorcraft parts ................250, 277
O
Octane rating ............................249
Oil (see Engine oil) ..................235
Overdrive .....................................51
P
Parking brake ............................129
Parts (see Motorcraft parts) ....277
Pedals (see Power adjustable
foot pedals) .................................59
Power adjustable foot pedals .....59
Power distribution box
(see Fuses) ...............................194
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
302