
•Avoid fast starts, stops and turns
• Avoid potholes and objects on the road
• Do not run over curbs or hit the tire against a curb when parking
If you vehicle is stuck in snow, mud, sand, etc., do notrapidly spin the
tires; spinning the tires can tear the tire and cause an explosion. A tire
can explode in as little as three to five seconds.
Tire explosions can cause death, personal injury or property
damage. Do not allow anyone to stand near, or directly ahead or
behind the spinning tire.
Never spin the tires in excess of the 55 km/h (35 mph) point
indicated on the speedometer.
Highway hazards
No matter how carefully you drive there ’s always the possibility that you
may eventually have a flat tire on the highway. Drive slowly to the
closest safe area out of traffic. This may further damage the flat tire, but
your safety is more important.
If you feel a sudden vibration or ride disturbance while driving or you
suspect your tire or vehicle has been damaged, immediately reduce your
speed. Drive with caution until you can safely pull off the road. Stop and
inspect the tire for damage. If the tire is under-inflated or damaged,
deflate it, remove wheel and replace it with your spare tire and wheel. If
you cannot detect a cause, have the vehicle towed to the nearest repair
facility or tire dealer to have the vehicle inspected.
SNOW TIRES AND CHAINS
Driving too fast for conditions creates the possibility of loss of
vehicle control. Driving at very high speeds for extended periods
of time may result in damage to vehicle components.
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use snow tires and chains, it is
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recommended that steel wheels are used of the same size and
specifications as those originally installed.
Follow these guidelines when using snow tires and chains:
•Do not use tire chains on aluminum wheels. Chains may chip the
wheels.
• Use only SAE Class S chains.
• Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
• Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
• If possible, avoid fully loading your vehicle.
• Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
• The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Air filter
element FA-1658 FA-1658 FA-1658
Fuel filter FG-1080 FG-1080 FG-1080
Battery BXT-59 BXT-59 BXT-59
Oil filter FL-400S FL-400S FL-820S
PCV valve EV-227 EV-130 EV-243
Spark plugs* AWSF-32FEM AWSF-32PP** AGSF-34FP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If any spark plug needs to be removed for inspection, it must be
re-installed in the same cylinder. Cylinders No.1, 2 and 3 have a “PG ”
suffix. Cylinders No. 4, 5 and 6 have a “P ” suffix. If any spark plug needs
to be replaced, use only spark plugs with the service part number suffix
letters “PP ”as shown on the engine decal.
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Fluid Ford PartNameApplication Capacity
Fuel tank N/A Regular cab (Short wheel
base)64.4L (17
gallons)
Regular cab
(Long wheel
base) 76.8L (20.3
gallons)
SuperCab 73.8L (19.5 gallons)
Transfer case
Fluid Motorcraft
MERCON
AT F 4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricant Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5, 6Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant All (except
FX4)
2.4-2.5L (5.0-5.3
pints)
Rear axle
lubricant (FX4
only)
6
Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant FX4 only 2.5-2.6L
(5.25-5.5 pints)
Windshield
washer fluid Motorcraft
Premium
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCON V are not interchangeable. DO NOT
mix MERCON and MERCON V. Refer to the scheduled maintenance
guide to determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
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ENGINE DATA
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap1.04-1.19 mm
(0.041-0.047
inch)1.07-1.1 7mm
(0.042-0.046
inch)1.6-1.7 mm
(0.063-0.067
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio 9.7:19.7:1 9.7:1
VEHICLE DIMENSIONS
Vehicle
dimensions Regular Cab
Short Wheel
Base (SWB) mm
(in) Regular Cab
Long Wheel
Base (LWB)
mm (in)Supercab mm
(in)
(1) Overall
length 4786 (188.4) 4938 (194.4) 5147 (202.6)
(2) Overall
width 1785 (70.3) 1785 (70.3) 1785 (70.3)
(3) Overall
height 4x2/4x4 1651 (65.0) /
1727 (68.0) 1651 (65.0) /
1727 (68.0)1651 (65.0) /
1727 (68.0)
(4) Wheelbase 2831 (111.4) 2983 (117.4) 3192 (125.7)
(5) Track -
Front 1486 (58.5) 1486 (58.5) 1485 (58.5)
(5) Track -
Rear 1455 (57.3) 1455 (57.3) 1455 (57.3)
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TRUCK APPLICATION:
Code Transmission DescriptionManual transmission
M Manual 5 –speed overdrive (Mazda R2)
C Manual 5 –speed overdrive (Close ratio)
W Manual 5 –speed overdrive (Dana ZF)
G Manual 6 –speed ZF
Automatic transmission
U Automatic 4 –speed overdrive (4R70W)
T Automatic 4 –speed overdrive (4R44E)
E Automatic 4 –speed overdrive (4R100)
J Automatic 5 –speed overdrive (5R55E)
Electric
H One speed electric
D Automatic 5 –speed overdrive (5R44E)
R Automatic 5 –speed overdrive (5R55S)
PASSENGER CAR APPLICATION:
Code Transmission/Transaxle Description
Front wheel drive manual transaxle
R5 –speed overdrive (MTX75)
W5 –speed overdrive (M5)
Front wheel drive automatic transaxle
E4 –speed overdrive (4FE)
J3 –speed (Mazda)
L4 –speed overdrive (AX4S)
P4 –speed overdrive (4F20E)
X4 –speed overdrive (4F50N)
Y4 –speed overdrive (CD4E)
Rear wheel drive manual transaxle
55 –speed (Mazda M5)
Rear wheel drive automatic transmission
U4 –speed overdrive (4R70W)
A5 –speed overdrive (5R55N)
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Splash guards
Step bars
Tonneau covers
Truck caps
Wheels
Interior style
Cell phone holders
Consoles
Electrochromatic compass/temperature interior mirrors
Floor mats
Interior trim kits
Leather wrapped steering wheels
Scuff plates
Speed control
Lifestyle
Bedliners and bedmats
Bed tents
Bike racks
Cargo organization and management
Diamond plate accessories
Engine block heaters and blankets
Rear seat entertainment systems
Toolboxes
Towing mirrors
TracRac and accessories
Trailer hitches, wiring harnesses and accessories
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Accessories
237

A
Air bag supplemental restraint
system ..........................................74and child safety seats ..............76
description ................................74
disposal ......................................79
driver air bag ............................77
indicator light ...........................78
operation ...................................77
passenger air bag .....................77
passenger deactivation
switch ........................................79
Air cleaner filter .......210 –211, 224
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................188
Anti-lock brake system
(see Brakes) ..............................101
Audio system
(see Radio) ..........16, 18, 21, 25, 28
Automatic transmission ............103 driving an automatic
overdrive .................................104
fluid, refill capacities ..............225
fluid, specification ..................231
Auxiliary power point .................46
Axle lubricant specifications ..228, 231
refill capacities ........................225
traction lok ..............................102
B
Battery .......................................185 acid, treating emergencies .....185
jumping a disabled battery ....151
maintenance-free ....................185
replacement, specifications ...224
servicing ..................................185 Bed extender ..............................51
BeltMinder ...................................69
Brakes ........................................100
anti-lock ...................................101
anti-lock brake system (ABS)
warning light ...........................101
fluid, checking and adding ....206
fluid, refill capacities ..............225
fluid, specifications .........228, 231
lubricant specifications ..228, 231
parking ....................................101
shift interlock ..........................103
Bulbs ............................................40
C
Calculating load ........................121
Capacities for refilling fluids ....225
Cargo area shade ........................51
Cargo net .....................................51
Cell phone use ............................50
Certification Label ....................233
Changing a tire .........................144
Child safety restraints ................84 child safety belts ......................84
Child safety seats ........................87 attaching with tether straps ....91
in front seat ..............................88
in rear seat ................................88
Cleaning your vehicle engine compartment ..............168
instrument panel ....................171
interior .....................................171
plastic parts ............................170
safety belts ..............................171
washing ....................................167
waxing .....................................167
wheels ......................................168
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Index
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specifications ..................228, 231
Exhaust fumes ..........................100
F
Fail safe cooling ........................193
Fluid capacities .........................225
Foglamps .....................................36
Four-Wheel Drive vehicles .......109 driving off road .......................110
electronic shift ................109 –110
indicator light .........................109
preparing to drive your
vehicle .....................................103
Fuel ............................................194 calculating fuel economy .......199
cap ...........................................196
capacity ...................................225
choosing the right fuel ...........197
comparisons with EPA fuel
economy estimates .................202
detergent in fuel .....................198
filling your vehicle with
fuel ...........................194, 196, 199
filter, specifications ........199, 224
fuel pump shut-off switch .....133
improving fuel economy ........199
octane rating ...................197, 231
quality ......................................198
running out of fuel .................198
safety information relating to
automotive fuels .....................194
Fuel pump shut-off switch .......133
Fuses ..................................134 –135
G
Gas cap (see Fuel cap) ............196 Gas mileage
(see Fuel economy) .................199
Gauges .........................................14
GAWR (Gross Axle Weight
Rating)
calculating ...............................121
GVWR (Gross Vehicle Weight
Rating) calculating ...............................121
H
Hazard flashers .........................133
Headlamps ...................................36 aiming ........................................37
bulb specifications ....................40
daytime running lights .............36
flash to pass ..............................37
high beam .................................37
replacing bulbs .........................41
turning on and off ....................36
Heating heating and air conditioning
system .................................33 –34
Hood ..........................................175
I
Ignition .................................96, 231
Infant seats
(see Safety seats) .......................87
Inspection/maintenance (I/M)
testing ........................................204
Instrument panel cleaning ...................................171
cluster ........................................10
lighting up panel and
interior .......................................37
2004 Ranger (ran)
Owners Guide (post-2002-fmt)
USA English (fus)
Index
241