Page 3 of 280
Customer Assistance 210
Reporting safety defects (U.S. only) 218
Cleaning 219
Maintenance and Specifications 225
Engine compartment 227
Engine oil 228
Battery 231
Fuel information 238
Part numbers 263
Refill capacities 264
Lubricant specifications 265
Accessories 272
Index 274
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Copyright © 2003 Ford Motor Company
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
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Page 5 of 280

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Drive your new vehicle at least 800 km (500 miles) before towing a
trailer.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. SeeEngine oilin the
Maintenance and specificationschapter for more information on oil
usage.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
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Page 9 of 280
Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
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Page 12 of 280

Check transaxle:Illuminates when
a transaxle problem has been
detected and shifting may be
restricted. If the light remains on,
have the system serviced
immediately.
Charging system:Illuminates when
the battery is not charging properly.
Engine oil pressure:Illuminates
when the oil pressure falls below the
normal range, refer toEngine oilin
theMaintenance and specificationschapter.
Engine coolant temperature:Illuminates when the engine coolant
temperature is high. Stop the vehicle as soon as possible, switch off the
engine and let cool. Refer toEngine coolantin theMaintenance and
specificationschapter.
•Without Message Center
•With Message Center
Never remove the coolant
recovery cap while the
engine is running or hot.
Traction Controlor AdvanceTracactive (if equipped):
Illuminates when the Traction Controlis active, refer to theDriving
chapter for more information.
•Without Message Center
•With Message Center
TRAC
ACTIVE
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
12
Page 43 of 280

Always remember to turn on your headlamps at dusk or during
inclement weather. The Daytime Running Light (DRL) System
does not activate your tail lamps and generally may not provide
adequate lighting during these conditions. Failure to activate your
headlamps under these conditions may result in a collision.
High beams
Push the lever toward the
instrument panel to activate. Pull
the lever towards you to deactivate.
Flash to pass
Pull toward you slightly to activate
and release to deactivate.
Battery saver
The battery saver will shut off the exterior lamps and interior lamps,
except the hazard warning lamps if activated, 10 minutes after the
ignition control has been turned off. The battery saver will extend the
time-out period for courtesy lamps to 30 minutes if the liftgate is ajar or
the dome lamp is on via manual activation using the dome lamp switch
or the headlamp switch, whichever is provided. The system will not turn
off the parking lamps if the headlamp control is in the PARK position.
For interior lights, refer toIlluminated entryin theLocks and security
chapter.
12
12
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
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Page 49 of 280

Function Trade Number
Dome lamp (third row) 10W sofitte
Map lamp (overhead console) 906
Stepwell lamp T-562
Front seat footwell 194
Front door mounted courtesy lamp 168
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
Replacing headlamp bulbs
To remove the headlamp bulb:
1. Make sure headlamp switch is in the OFF position, then open the hood.
2. Remove the two retainer pins to
release the headlamp assembly and
pull headlamp assembly forward to
expose the back of the bulb.
3. Disconnect the electrical
connector from the bulb by pulling
rearward and unlock the bulb by
rotating it counterclockwise.
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
Install the new bulb(s) in reverse order.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
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Page 78 of 280

3. Press and hold the RESET
control for 2 seconds to set the
language choice.
Units (English/Metric)
1. Select this function from the
SETUP menu for the current units
to be displayed.
2. Press the RESET control to
change from English to Metric.
System check
Selecting this function from the
SETUP menu causes the message
center to cycle through each of the
systems being monitored. For each
of the monitored systems, the
message center will indicate either
an OK message or a warning
message for three seconds.
Pressing the RESET control cycles the message center through each of
the systems being monitored.
The sequence of the system check report is as follows:
1. Oil life in XX%
2. Charging system
3. Washer fluid level
4. Brake fluid level
5. Doors and liftgate status
6. Exterior lamps status
7. Traction Controlstatus
8. Tire inflation status
9. Fuel level status (hold to reset to relearn)
10. Distance to empty
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
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Page 80 of 280

Liftgate ajar Warning returns after the ignition key
is turned from OFF to ON
Check left park lamp
Check right park lamp
Check left headlamp
Check fuel cap
Check right headlamp
Check left turn lamp
Washer fluid low
Check right turn lamp
Change oil soon
Check brake lamps
Check tires Warning returns upon another event
Turn signal on reminder
DRIVER’S DOOR AJAR.Displayed when the driver’s door is not
completely closed.
PASSENGER DOOR AJAR.Displayed when the passenger side door is
not completely closed.
LEFT REAR DOOR AJAR.Displayed when the driver’s rear door is not
completely closed.
RIGHT REAR DOOR AJAR.Displayed when the passenger side rear
door is not completely closed.
LIFTGATE AJAR.Displayed when the liftgate is not completely closed.
TRANSMISSION OVERHEATED.Indicates the transmission is
overheating. This warning may appear when towing heavy loads or when
driving in a low gear at a high speed for an extended period of time.
Stop the vehicle as soon as safely possible, turn off the engine and let it
cool. Check the transmission fluid and level. Refer toTransmission
fluidin theMaintenance and specificationschapter. If the warning
stays on or continues to come on, contact your dealer for transmission
service as soon as possible.
PARK BRAKE SET.Displayed when the manual park brake is set. If
the warning stays on after the park brake is released, contact your dealer
as soon as possible.
CHECK BRAKE SYSTEM.Displayed when the braking system is not
operating properly. If the warning stays on or continues to come on,
contact your dealer as soon as possible.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
80