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2.0L Zetec-E Engine
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake/Clutch fluid reservoir
4. Power distribution box
5. Air filter assembly
6. Windshield washer fluid reservoir
7. Battery
8. Automatic transaxle fluid dipstick (if equipped)
9. Engine oil dipstick
10. Engine coolant reservoir
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2.3L I4 PZEV Engine
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake/Clutch fluid reservoir
4. Power distribution box
5. Battery
6. Windshield washer fluid reservoir
7. Air filter service minder
8. Automatic transaxle fluid dipstick (if equipped)
9. Engine oil dipstick
10. Engine coolant reservoir
1234
678
5
1
09
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When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Restart the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
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condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the fluid. Refer to the
Scheduled Maintenance Guidefor
service maintenance schedules.
1. Start the engine and let it run
until it reaches normal operating
schedules.
2. Turn the steering wheel left and
right several times.
3. Turn the engine off.
4. Check the fluid level.
5. If the fluid is below the MIN line,
add fluid in small amounts until it
reaches the correct level (between
the MIN and MAX lines).
Use only MERCONAT F.
BRAKE/CLUTCH FLUID RESERVOIR
Brake and clutch systems are supplied from the same reservoir.
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USA English(fus)
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Fluid Ford Part
NameApplication Capacity
Engine oil
(includes filter
change)
4
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)2.0L SPI engine 3.78L (4.0 quarts)
2.0L Zetec E
engine4.25L (4.5 quarts)
2.3L engine 4.3L (4.54 quarts)
Fuel tank N/A 2.0L SPI and
2.0L Zetec E50L (13.2 gallons)
2.3L 53L (14.0 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to between
MIN and MAX
lines on reservoir
Transaxle fluid
2Motorcraft Full
Synthetic
Manual
Transmission
Fluid5-speed manual 2.0L (2.1 quarts)3
Motorcraft
MERCONV
AT FAutomatic 6.6L (6.9 quarts)3
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateSedan 2.5L (2.6 quarts)
Coupe and
Wagon4.0L (4.2 quarts)
1Add the coolant type originally equipped in your vehicle.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick handle
or as listed in the Owner Guide. Check the container to verify the fluid
being added is of the correct type. Refer to your scheduled maintenance
guide to determine the correct service interval.
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ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Automatic
transaxleMotorcraft
MERCONV
AT FXT-5-QM MERCONV
Manual transaxle Motorcraft Full
Synthetic
Manual
Transmission
FluidXT-M5-QS WSD-M2C200–C
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-5 WSS-M1C258–A1
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
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M
Manual transaxlelubricant specifications ..........212
Manual transmission .................117 fluid capacities ........................208
reverse .....................................118
Mirrors .........................................53 side view mirrors (power) .......53
Moon roof ....................................57
Motorcraft parts ................184, 207
O
Octane rating ............................183
Oil (see Engine oil) ..................169
P
Parking brake ............................112
Parts (see Motorcraft parts) ....207
Power distribution box
(see Fuses) ...............................132
Power Point Cigar lighter ..............................52
Power steering ..........................113 fluid, checking and adding ....190
fluid, refill capacity ................208
fluid, specifications .........210, 212
Power Windows ...........................52
R
Rear window defroster ...............37
Relays ........................................128
Remote entry system .................64 locking/unlocking doors ...........61
opening the trunk .....................65 Roadside assistance ..................126
S
Safety Belt Maintenance ............88
Safety belts (see Safety
restraints) ........................76, 79
–83
Safety defects, reporting ..........156
Safety restraints ..............76, 79 –83
belt minder ...............................84
extension assembly ..................88
for adults .............................80 –82
for children .........................95 –96
safety belt maintenance ...........88
warning light and chime ..........84
Safety seats for children ............99
Seat belts
(see Safety restraints) ...............76
Seats ............................................71
child safety seats ......................99
Servicing your vehicle ..............164
Spare tire
(see Changing the Tire) ...........136
Spark plugs, specifications ......207,
212
Specification chart,
lubricants ...........................210, 212
Speed control ..............................54
Starting your
vehicle ........................107 –108, 110
jump starting ..........................139
Steering wheel tilting .........................................51
Sunroof (moonroof) ...................57
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T
Temperature control
(see Climate control) .................34
Tilt steering wheel ......................51
Tires ...................................194–195
changing ..........................136 –137
snow tires and chains ............206
tire grades ...............................195
treadwear ................................195
Towing .......................................122 recreational towing .................124
trailer towing ..........................122
wrecker ....................................147
Traction control ........................113
Transaxle lubricant specifications ..........212
Transmission automatic operation ...............114
brake-shift interlock (BSI) ....114
fluid, checking and adding
(automatic) .............................191
fluid, checking and adding
(manual) .................................194
fluid, refill capacities ..............208
lubricant specifications ..........210
manual operation ....................117 Trunk ...........................................62
remote release ..........................65
Turn signal ..................................41
V
Vehicle dimensions ...................212
Vehicle Identification Number
(VIN) ..........................................216
Vehicle loading ..........................119
Ventilating your vehicle ...........111
W
Warning lights (see Lights) .......10
Washer fluid ..............................169
Water, Driving through .............119
Windows power .........................................52
rear wiper/washer .....................50
Windshield washer fluid and
wipers checking and adding fluid .....169
operation ...................................50
replacing wiper blades .............51
Wrecker towing .........................147
2004 Focus (foc)
Owners Guide (post-2002-fmt)
USA English (fus)
Index
226