2004 FORD F750 engine

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY (Continued)
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 15 30 45 60 75 90 105 120 135 150
Kilometers (000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / forks - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic and Ahto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
Eaton-Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 800,000 km (500,000 miles);
Converted to synthetic at 400,000 km (250,000 miles)
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
235

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY (Continued)
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 165 180 195 210 225 240 255 270 285 300
Kilometers (000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic transmission and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change•••
Eaton Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 800,000 km (500,000 miles);
Converted to synthetic at 400,000 km (250,000 miles)
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
238

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 10 20 30 40 50 60 70 80 90 100
Kilometers (000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change••
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
241

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 110 120 130 140 150 160 170 180 190 200
Kilometers (000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmission Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change••
Eaton Fuller manual transmission - synthetic oil
change•
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
244

ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 5 10 15 20 25 30 35 40 45 50
Kilometers (000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Propeller shaft - non-SPL
U-joint and slip joint - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / forks••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
247

ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 55 60 65 70 75 80 85 90 95 100
Kilometers (000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••Eaton Fuller manual transmission - petroleum oil change
•••
Eaton Fuller manual transmission - synthetic oil change
••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
250

6.0 Power Stroke Engine
ComponentMiles (000) 10 20 30 40 50 60 70 80 90 100 110 120
Hours 350 700 1050 1400 1750 2100 2450 2800 3150 3500 3850 4200
Kilometers (000) 16 32 48 64 80 96 112 128 144 160 176 192
Months 6 12 18 24 30 36 42 48 54 60 66 72
Change engine oil and filter
2
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
1
••••••••••••
Change fuel filter
1,5
••••••
Measure air intake restriction
3,4
••••••
Service the cooling system•
Inspect electrical system (A) (Every 12
months, 160,000 km [100,000 miles] or 3,800
hours)•••••(A)•
Pressurize air induction system (every 12
months)••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
252

6.0 Power Stroke Engine
ComponentMiles (000) 130 140 150 160 170 180 190 200 210 220 230 250
Hours 4550 4900 5250 5600 5950 6300 6650 7000 7350 7700 8050 8400
Kilometers (000) 208 224 240 256 272 288 304 320 336 352 368 384
Months 78 84 90 96 102 108 114 120 126 132 138 144
Change engine oil and filter
2
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
1
••••••••••••
Change fuel filter
1,5
••••••
Measure air intake restriction
3,4
••••••
Service the cooling system•••
Inspect electrical system (A) (Every 12
months, 160,000 km [100,000 miles] or 3,800
hours)•••••(A)•
Pressurize air induction system (every 12
months)••••••
1If refueling source is prone to water contamination, also clean the fuel filter pre-strainer.2If fuel is more than 0.05% but less than 1.0% sulfur, change oil at 75% of regular interval. If 1.0%
or higher, change oil at 50% of scheduled interval.3Service air cleaner element as required.4Refer to PCED manual for specification.
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
253