2004 FORD F650 maintenance

Component /
Component vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford
part name / number
Meritor Petroleum oil: Heavy
Duty Engine Oil
MIL-L-2104E or
API-SL or API-CF
(previous API
designations
acceptable)SAE 50:–12°C
(above 10°F)—
SAE 40:–12°C
(above 10°F)—
SAE 30:–12°C
(below 10°F)Motorcraft SAE 30
Super Duty Motor
Oil / XO-30-QSD
Mineral gear oil with
rust and oxidation
inhibitor API-GL-1*
(* Do not use
multi-weight and
GL-5 EP gear oils;
they may cause
transmission failure
or damage.)SAE 90:–12°C
(above 10°F)—
SAE 80:–12°C
(below 10°F)—
Synthetic oil:
MIL-L-2104E or
MIL-L-46152D (* Do
not use multi-weight
and GL-5 EP gear
oils; they may cause
transmission failure
or damage.)—SAE 50: All
temperatures—
Allison Refer to
transmission manual——
Rear axle
Eaton-Spicer -
two-speed axlesRHEOLUBE 362 (or
equivalent) (Eaton
part number
113741)——
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
212

Component /
Component vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford
part name / number
Eaton - single-speed
axlesGeneric lubricant SAE 75W:–40°Cto
–26°C(–40°Fto
–15°F)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance Axle
Lubricant /
XY-75W90-FEHP
SAE 75W-80:–40°C
to 27°C(–40°Fto
80°F)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance Axle
Lubricant /
XY-75W90-FEHP
SAE 75W-90:–40°C
to 38°C(–40°Fto
100°F)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance Axle
Lubricant /
XY-75W90-FEHP
SAE 75W-140:–40°C
and above (–40°F
and above)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
SAE 80W-90:–26°C
to 38°C(–15°Fto
100°F)Motorcraft SAE
80W-90 Premium
Rear Axle Lubricant
/ XY-80W90-QL
SAE 80W-140:–26°C
and above (–15°F
and above)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
SAE 85W-140:–12°C
and above (10°Fand
above)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
213

Component /
Component vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford
part name / number
Spicer - single-speed Multipurpose EP
gear lube of API
GL-5 quality meeting
MIL-PRF-2105E
sepcifications
including synthetic
lubricantsSAE 75W:–40°Cto
0°C(–40°Fto32°F)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance Axle
Lubricant /
XY-75W90-FEHP
SAE 75W-90:–40°C
to 38°C(–40°Fto
100°F)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance Axle
Lubricant /
XY-75W90-FEHP
SAE 75W-140:–40°C
and above (–40°F
and above)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
SAE 80W:–26°Cto
21°C(–15°Fto
70°F)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance Axle
Lubricant /
XY-75W90-FEHP
SAE 80W-140:–26°C
and above (–15°F
and above)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
SAE 90W:–12°Cto
38°C (10°Fto
100°F)SAE 90 Hypoid Gear
Oil / C6AZ-19580-E
SAE 85W-140:–12°C
and above (10°Fand
above)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
SAE 140W: 4°Cand
above (40°Fand
above)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
214

Component /
Component vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford
part name / number
Meritor -
single-speed axle
(cont’d)Fill at the factory
with Synthetic SAE
75W-90, will have a
tag attached to fill
plug that reads as
follows:“Filled with
synthetic lube. Do
not mix.”—
Multipurpose EP
gear lube of API
GL-5 quality meeting
MIL-PRF-2105E
specifications
including synthetic*
lubricants. (* Do not
mix conventional
and synthetic
lubricants.)SAE 85W-140:–12°C
(above 10°F)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
SAE 85W-140:
–26.1°C (above
–15°F)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
SAE 80W-90:
–26.1°C (above
–15°F)Motorcraft SAE
80W-90 Premium
Rear Axle Lubricant
/ XY-80W90-QL
SAE 75W maximum
outside temperature
1.6°C(35°F); Above
–40°C(–40°F)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance Axle
Lubricant /
XY-75W90-FEHP
SAE 75W-140: Above
–40°C (above–40°F)Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant /
XY-75W140-QL
Cab components
Hydraulic lift pump
fluidDexron III—Motorcraft Mercon
Multi-Purpose (ATF)
Transmission Fluid /
XT-2-QDX
Cab latch and lock
leversMobile SHC 32 Low
Temperature
Lubricant (or
equivalent)——
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
215

Component /
Component vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford
part name / number
Cab latch pivots;
Door check, hinges,
latches and strikers;
Seat adjuster slidesGC/LB NLGI #2
lithium
complex-based moly
grease (or
equivalent) or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Cab latch pivot pins Light engine oil—Motorcraft SAE
5W-30 Super
Premium Motor Oil /
XO-5W30-QSP
Door lock cylinders Lock oil—Motorcraft
Penetrating and
Lock Lubricant /
XL-1
Door window
regulatorsNGLI #2
multipurpose lithium
complez grease—Motorcraft
Multi-Purpose
Grease Spray / XL-5
or Motorcraft
Multi-Purpose
Grease / XG-4
Weatherstripping Silicone lubricant—Motorcraft Silicone
Spray / XL-6
Engine oil
6.0L Power Stroke
engineAPI CI-4 / SL SAE 15W–40 above
–12°C (10°F)Motorcraft SAE
15W-40 Super Duty
Motor Oil /
XO-15W40-QSD
SAE 10W-30–23°C
to 32°C(–10°Fto
90°F)Motorcraft SAE
10W-30 Super Duty
Motor Oil /
XO-10W30-QSD
SAE 0W–30 below
–18°C(0°F)Motorcraft SAE
0W-30 Super All
Season Motor Oil /
XO-0W30-LAS
Cummins B and
Caterpillar enginesRefer to engine operator manual
Brake fluid
All vehicles DOT 3,
ESA-M6C25–A—Motorcraft High
Performance Motor
Vehicle Brake Fluid /
PM-1
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
216

REFILL CAPACITIES
Rear axle
Axle codeWeight capacity
- kg (lbs.)DescriptionFluid capacity -
liters (pints)1,2
S135–S 6123 (13500) Single rear axle,
single reduction11.6 (24.5)
4S150–S 7031 (15500) Single rear axle,
single reduction11.6 (24.5)
17060S 7938 (17500) Single rear axle,
single reduction13.3 (28.0)
19055T 7938 (17500) Single rear axle,
two-speed13.3 (28.0)
M190–T 8618 (19000) Single rear axle,
two-speed17.0 (35.0)
19060S 8618 (19000) Single rear axle,
single reduction13.2 (28.0)
21060S 9525 (21000) Single rear axle,
single reduction13.2 (28.0)
21060D 9525 (21000) Single rear axle,
single reduction13.2 (28.0)
M210T 9525 (21000) Single rear axle,
two-speed16.0 (33.0)
23090S 10432 (23000) Single rear axle,
single reduction18.5 (39.0)
23090D 10432 (23000) Single rear axle,
single reduction
with
driver-controlled
locking differential18.5 (39.0)
23082T 10432 (23000) Single rear axle,
two-speed17.5 (37.0)
1Quantities listed are approximate. Fill axle until the lubricant level is at
the bottom of the filler hole, with the vehicle on level ground.
2If hubs are removed, add an additional 0.75 liter (1.6 pints) of axle
lubricant. Add lubricant through the axle vent.
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
217

Engine coolant and oil
Engine type Engine coolant
(approximate
capacity)Engine oil
(approximate
capacity)
6.0L Power Stroke 25.7L (54.4 pints) 18.0L (19 quarts)
Caterpillar 28.4 (60.0)
1
Cummins B 23.1 (24.4)1
1Refer to the engine operator manual for engine oil refill capacities.
Power steering system
Steering gearPower steering fluid volume (cubic
inches/liters/pints)
V8 engine
TAS40 steering gear 506/8.3/17.6
TAS65 steering gear 533/8.7/18.4
Transmission
Description Liters Pints
MD-3060P 5–speed automatic 27.4 58.01
MD-3560P 5–speed automatic 27.4 58.01
MD-3060P 6–speed automatic 27.4 58.01
FS-4205A 5–speed manual 5.4 11.5
MD-3066P 6–speed automatic 27.4 58.01
FS-5406A 6–speed manual 9.2 19.5
FS-5406N 6–speed manual 9.2 19.5
MD-3560P 6–speed automatic 27.4 58.0
1
2000P Series 5–speed automatic 18.0 38.01
2400 Series 5–speed automatic 18.0 38.01
FS-5205A 5–speed manual 5.9 12.5
FS-6406N 6–speed manual 9.2 19.5
FS-6406A 6–speed manual 9.2 19.5
ES066–7B 7–speed manual 9.9 20.9
ES56–7B 7–speed manual 9.9 20.9
FR-9210B 10–speed manual 11.1 23.5
RT–8908LL 10–speed manual 13.2 28.0
1Total fluid capacity (dry transmission and torque converter).
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
218

Air conditioner refrigerant - r134a
Kg. (lbs.) Oz.
.85 (1.87) 30
Note:This system uses PAG-type refrigerant oil.
Refrigerant fitting torque
Captured washer nut: 19–21 N.m. (170–190 inch lbs.)
Note:This system uses mineral based refrigerant oil to lubricate o-rings
and fittings.
Fuel tanks
Standard tanks are listed as such; all other tanks available for your
vehicle are optional equipment.
Vehicle Tank type Liters Gallons
F-650 Low Profile
(standard), F-650
Dock HeightSingle, steel
rectangular132 35
F-650 Low Profile,
F-650 Dock Height
(standard), F-750
Pick-up and
Delivery
(standard), F-750
Severe Service
(standard)Single, steel
rectangular170 45
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceSingle, steel
rectangular189 50
F-650–Low Profile,
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceSingle, steel
rectangular246 65
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceSingle, steel
D-style246 65
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
219