2004 FORD F650 Owners Manual

REFILL CAPACITIES
Rear axle
Axle codeWeight capacity
- kg (lbs.)DescriptionFluid capacity -
liters (pints)1,2
S135–S 6123 (13500) Single rear axle,
single reduction11.6 (24.5)
4S150–S 7031 (15500) Single rear axle,
single reduction11.6 (24.5)
17060S 7938 (17500) Single rear axle,
single reduction13.3 (28.0)
19055T 7938 (17500) Single rear axle,
two-speed13.3 (28.0)
M190–T 8618 (19000) Single rear axle,
two-speed17.0 (35.0)
19060S 8618 (19000) Single rear axle,
single reduction13.2 (28.0)
21060S 9525 (21000) Single rear axle,
single reduction13.2 (28.0)
21060D 9525 (21000) Single rear axle,
single reduction13.2 (28.0)
M210T 9525 (21000) Single rear axle,
two-speed16.0 (33.0)
23090S 10432 (23000) Single rear axle,
single reduction18.5 (39.0)
23090D 10432 (23000) Single rear axle,
single reduction
with
driver-controlled
locking differential18.5 (39.0)
23082T 10432 (23000) Single rear axle,
two-speed17.5 (37.0)
1Quantities listed are approximate. Fill axle until the lubricant level is at
the bottom of the filler hole, with the vehicle on level ground.
2If hubs are removed, add an additional 0.75 liter (1.6 pints) of axle
lubricant. Add lubricant through the axle vent.
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
217

Engine coolant and oil
Engine type Engine coolant
(approximate
capacity)Engine oil
(approximate
capacity)
6.0L Power Stroke 25.7L (54.4 pints) 18.0L (19 quarts)
Caterpillar 28.4 (60.0)
1
Cummins B 23.1 (24.4)1
1Refer to the engine operator manual for engine oil refill capacities.
Power steering system
Steering gearPower steering fluid volume (cubic
inches/liters/pints)
V8 engine
TAS40 steering gear 506/8.3/17.6
TAS65 steering gear 533/8.7/18.4
Transmission
Description Liters Pints
MD-3060P 5–speed automatic 27.4 58.01
MD-3560P 5–speed automatic 27.4 58.01
MD-3060P 6–speed automatic 27.4 58.01
FS-4205A 5–speed manual 5.4 11.5
MD-3066P 6–speed automatic 27.4 58.01
FS-5406A 6–speed manual 9.2 19.5
FS-5406N 6–speed manual 9.2 19.5
MD-3560P 6–speed automatic 27.4 58.0
1
2000P Series 5–speed automatic 18.0 38.01
2400 Series 5–speed automatic 18.0 38.01
FS-5205A 5–speed manual 5.9 12.5
FS-6406N 6–speed manual 9.2 19.5
FS-6406A 6–speed manual 9.2 19.5
ES066–7B 7–speed manual 9.9 20.9
ES56–7B 7–speed manual 9.9 20.9
FR-9210B 10–speed manual 11.1 23.5
RT–8908LL 10–speed manual 13.2 28.0
1Total fluid capacity (dry transmission and torque converter).
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
218

Air conditioner refrigerant - r134a
Kg. (lbs.) Oz.
.85 (1.87) 30
Note:This system uses PAG-type refrigerant oil.
Refrigerant fitting torque
Captured washer nut: 19–21 N.m. (170–190 inch lbs.)
Note:This system uses mineral based refrigerant oil to lubricate o-rings
and fittings.
Fuel tanks
Standard tanks are listed as such; all other tanks available for your
vehicle are optional equipment.
Vehicle Tank type Liters Gallons
F-650 Low Profile
(standard), F-650
Dock HeightSingle, steel
rectangular132 35
F-650 Low Profile,
F-650 Dock Height
(standard), F-750
Pick-up and
Delivery
(standard), F-750
Severe Service
(standard)Single, steel
rectangular170 45
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceSingle, steel
rectangular189 50
F-650–Low Profile,
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceSingle, steel
rectangular246 65
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceSingle, steel
D-style246 65
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
219

Vehicle Tank type Liters Gallons
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceSingle, steel
D-style302 80
F-650 Low Profile,
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceDual, steel
rectangular114 (LH)/170
(RH)30 (LH)/45 (RH)
F-650 Low Profile,
F-650 Dock HeightDual, steel
rectangular132 (RH)/170
(LH)35 (RH)/45 (LH)
F-650 Low Profile,
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceDual, steel
rectangular170/170 45/45
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceDual, steel D-style 189/189 50/50
F-650 Low Profile,
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceDual, steel
rectangular170 (RH)/246
(LH)45 (RH)/65 (LH)
F-650 Low Profile,
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceDual, steel
rectangular170 (LH)/246
(RH)45 (LH)/65 (RH)
F-650 Low Profile,
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceDual, steel
rectangular246/246 65/65
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
220

Vehicle Tank type Liters Gallons
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceDual, steel D-style 246/246 65/65
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceDual, steel D-style 246 (LH)/302
(RH)65 (LH)/80 (RH)
F-650 Dock
Height, F-750
Pick-up and
Delivery, F-750
Severe ServiceDual, steel D-style 302/302 80/80
VEHICLE IDENTIFICATION NUMBER (VIN)
The VIN is printed on the Vehicle Rating Decal attached to the vehicle.
The VIN also serves as the warranty number. If you ever find it
necessary to communicate with Ford Motor Company about your vehicle,
always include the VIN in your communication.
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
221

GENERAL MAINTENANCE INFORMATION
The Scheduled Maintenance Services listed in this section are required
because they are considered essential to the life and performance of
your vehicle.
Ford Motor Company recommends you perform the Owner Maintenance
Services listed in this section. These services are matters of day-to-day
care that are important to the proper operation of your vehicle. In
addition to the conditions described in the Owner Maintenance Checklist,
be alert for any unusual noise, vibration or other indication that your
vehicle may need service and attend to it promptly.
Use only recommended fuels, lubricants, fluids and service parts
conforming to Ford specifications. Motorcraft parts are designed and
built for best performance in your vehicle. Using these parts for
replacement is your assurance that Ford-Built quality stays in your
vehicle.
SCHEDULED MAINTENANCE
The maintenance or replacement of the emission control devices (or
systems) in your new Ford Motor Company vehicle (or engine) may be
performed at your expense. These services may be performed by any
automotive repair establishment or individual using automotive parts
equivalent to those with which your vehicle or engine was originally
equipped. If any parts other than Ford, Motorcraft, or Ford authorized,
remanufactured parts are used for maintenance replacements (or for the
service) of components effecting the emission control, the owner should
be assured that such parts are warranted by their manufacturer to be
equivalent to genuine Ford Motor Company Parts in performance and
durability. Please consult your warranty information booklet for complete
warranty information.
Authorized dealer maintenance
Your authorized dealer specializes in knowing all about Ford Motor
Company vehicles rather than knowing a little about all makes.
There are Ford or Ford of Canada dealer service shops ready to serve
you wherever you drive in the U.S. or Canada. They stock Ford and
Motorcraft parts, and Ford Chemicals and lubricants. You can be
confident that these meet the same exacting design and quality
standards as those used to build the vehicle originally. Dealer Service
Technicians have available training in the latest product developments
and service techniques.
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
General maintenance information
222

OWNER MAINTENANCE
You can do much of the maintenance your vehicle requires yourself, if
you have the time and a reasonable amount of mechanical ability. If you
prefer to have this work done professionally, your authorized dealer
stands ready to help you.
All mechanical components and attachments are important in that they
could affect the performance of vital components and systems. If
replacement becomes necessary, they must be replaced with parts having
the same part number or with equivalent parts. Torque values of the
attaching parts must be used as specified during any reassembly
procedure to assure proper retention.
EMISSIONS CONTROL SYSTEM
To assure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and km/mileage intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
Because of high engine compartment and exhaust system
temperatures resulting from emissions equipment, do not park,
idle or operate your vehicle in dry grass or other dry ground cover
where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
Avoid driving your vehicle if it does not operate properly. If the engine
diesels (more than five seconds of engine run-on after shut-off), misfires,
surges, stalls or backfires, see your dealer. Be alert for fluid leakage,
odor, smoke, loss of oil pressure, or charge indicator or over temperature
warning.
Do NOT use diesel fuel blended with waste oil in engines equipped with
a catalytic converter-muffler. Waste lube oil blending in fuel will plug the
catalytic converter-muffler, resulting in a significant loss of engine power.
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
223

Emissions control system(s) laws
Federal law prohibits vehicle manufacturers, dealers and other persons
engaged in the business of repairing, servicing, selling, leasing or trading
motor vehicles, as well as fleet operators from knowingly removing or
rendering an emissions control device or system inoperative. Further,
modifications of the emissions control system(s) could create liability on
the part of individual owners under the laws of some states. In Canada,
modification of the emissions control system could create liability under
applicable Federal or Provincial laws.
NOISE EMISSIONS WARRANTY, PROHIBITED TAMPERING ACTS
AND MAINTENANCE
On January 1, 1978, Federal regulations became effective governing the
noise emissions on trucks over 4,536 kg. (10,000 lbs.) GVWR. The
following statements concerning prohibited tampering acts and
maintenance and the noise warranty are found in the Warranty Guide,
and are applicable to completed trucks.
Tampering with noise control system prohibited
Federal law prohibits the following acts or the causing thereof: (1) The
removal or rendering inoperative, by any person other than for purposes
of maintenance, repair or replacement, of any device or element of
design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use,
or (2) the use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the following
acts listed:
Vehicle System Acts
Acoustical Shielding Removal of noise shields, hood
blanket, tunnel liner or acoustical
absorptive material.
Engine Removal or rendering inoperative
the engine speed governor so as to
allow engine speed to exceed
manufacturer specifications.
Removal of engine mounted noise
shield or oil pan enclosure.
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
224