2004 FORD F150 engine

²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1632 FA-1754
Battery BTX-65-650 BTX-65-650
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-266 N/A
Spark plugs
1AGSF-32PM PZT-2FE-F42
1
Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
2The 5.4L 3V spark plug gap CANNOT be adjusted.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
and clutch
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or step
(for clutch) on
reservoir
Engine coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.6L V8 engine 18.7L (19.8 quarts)
5.4L V8 engine 19.5L (20.6 quarts)
Maintenance and Specifications
257

Fluid Ford Part
NameApplication Capacity
Engine oil
(includes filter
change)
8
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L engine 5.7L (6.0 quarts)
5.4L engine 6.6L (7.0 quarts)
Fuel tank N/A Reg. Cab 6.5'
box/SuperCab 5.5'
box98.4L (26.0 gallons)
SuperCrew 113.6L (30 gallons)
Reg. Cab 8'
box/SuperCab 6.5'
box/SuperCab 8'
box102.1L (27 gallons)
Standard
135.1L (35.7
gallons) Optional
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to between MIN
and MAX lines on
reservoir
Transfer case
fluidMotorcraft
MERCONtAT F4x4 vehicles 1.9L (2.0 quarts)
2
Transmission
fluid3Motorcraft
MERCONtV
AT F4R70/75 E-W 13.2L (13.9 quarts)4
Front axle Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant4x4 vehicles 2.0L (3.7 pints)
Maintenance and Specifications
258

4Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick's normal operating range.
5Your vehicle's rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
6Service refill capacity is determined by filling the axle to 6-14 mm
(1/4-9/16 inch) below the bottom of the filler hole with the vehicle on a
level surface.
Add 118 ml (4 oz.) of FEHP Friction Modifier, XL-7 or equivalent, for
complete fill of 8.8 inch and 9.75 inch Traction-Lok axles.
7Service refill capacity is determined by filling the axle to the bottom of
the filler hole with the vehicle on a level surface.
For 10.25 inch Traction-Lok axles, use 3.1L (6.5 pints) of Motorcraft SAE
75W-90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant
and 118 ml (4 oz.) of FEHP Friction Modifier XL-7 or equivalent.
8Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153±H and the API Certification mark.
Maintenance and Specifications
260

LUBRICANT SPECIFICATIONS
ItemFord part name
or equivalentFord part
numberFord
specification
Front axle (4X4)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
XY-75W90-QFEHPÐ
Rear axleMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
1
XY-75W90±QFEHPÐ
Brake fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS- M97B51-A1
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20±LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Maintenance and Specifications
261

Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 281 330
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.016-1.21 mm
(0.040-0.050 inch)
1
Ignition system Coil on plug Coil on plug
Compression ratio 9.37:1 9.85:1
1The 5.4L 3V spark plug gap CANNOT be adjusted.
VEHICLE DIMENSIONS
Regular Cab
Vehicle
dimensionsStyleside 6.5'
box mm (in)Flareside 6.5'
box mm (in)Styleside 8.0'
box mm (in)
(1) Overall
length5371 (211.5) 5371 (211.5) 5844 (230.1)
(2) Overall
width2005 (78.9) 2005 (78.9) 2005 (78.9)
(3) Overall
height 4x2/4x41854 (73.0) /
1905 (75.0)1854 (73.0) /
1905 (75.0)1867 (73.5) /
1930 (76.0)
(4) Wheelbase
4x2/4x43195 (126) /
3203 (126)3195 (126) /
3203 (126)3668 (144) /
3675 (145)
Maintenance and Specifications
263

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver's side.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
268

7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
Transmission/Transaxle code designations
You can find a transmission/transaxle code on the vehicle certification
label which is located on the door pillar. The following table tells you
which transmission or transaxle each code represents.
Truck application:
Code Transmission Description
Manual transmission
M Manual 5±speed overdrive (Mazda R2)
C Manual 5±speed overdrive (Close ratio)
W Manual 5±speed overdrive (Dana ZF)
G Manual 6±speed ZF
Automatic transmission
U Automatic 4±speed overdrive (4R70W)
Maintenance and Specifications
269

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford's rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be
defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
²12 months or 20,000 km (12,000 miles) (whichever occurs first), or
²the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle's Limited Warranty Ð 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Following is a list of several Ford Genuine Accessory products. Not all
accessories are available for all models. To find out what accessories are
available for your vehicle, please contact your dealer or visit our online
store at: www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Exterior trim
Fender flares
Front end covers
Grille inserts
Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLS)
Running boards
Sliding rear windows - manual and power
Splash guards
Accessories
Accessories
271