2004 FORD F150 brakes

Avoid sudden braking as well. Although a 4WD vehicle may accelerate
better than a two-wheel drive vehicle in snow and ice, it won’t stop any
faster, because as in other vehicles, braking occurs at all four wheels. Do
not become overconfident as to road conditions.
Make sure you allow sufficient distance between you and other vehicles
for stopping. Drive slower than usual and consider using one of the lower
gears. In emergency stopping situations, avoid locking of the wheels. Use
a“squeeze”technique, push on the brake pedal with a steadily increasing
force which allows the wheels to brake yet continue to roll so that you
may steer in the direction you want to travel. If you lock the wheels,
release the brake pedal and repeat the squeeze technique. If your vehicle
is equipped with a Four Wheel Anti-Lock Brake System (ABS), apply the
brake steadily. Do not“pump”the brakes. Refer to theBrakessection of
this chapter for additional information on the operation of the anti-lock
brake system.
Never drive with chains on the front tires of 4WD vehicles without also
putting them on the rear tires. This could cause the rear to slide and
swing around during braking.
Tires, Replacement Requirements
Do not use a size and type of tire and wheel other than that
originally provided by Ford Motor Company because it can affect
the safety and performance of your vehicle, which could result in an
increased risk of loss of vehicle control, vehicle rollover and/or serious
personal injury or death.
Make sure all tires and wheels on the vehicle are of the same size, type,
tread design and load-carrying capacity. If you have questions regarding
tire replacement, see an authorized Ford or Lincoln/Mercury dealer.
If you nevertheless decide to equip your 4WD for off-road use with tires
larger than what Ford Motor Company recommends, you should not use
these tires for highway driving.
If you use any tire/wheel combination not recommended by Ford Motor
Company, it may adversely affect vehicle handling and could cause
steering, suspension, axle or transfer case failure as well as the increased
risk of loss of vehicle control.
Do not use“aftermarket lift kits”or other suspension modifications,
whether or not they are used with larger tires and wheels.
These“aftermarket lift kits”could adversely affect the vehicle’s handling
characteristics, which could lead to loss of vehicle control or rollover and
serious injury.
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Failure to maintain your vehicle properly may void the warranty, increase
your repair cost, reduce vehicle performance and operational capabilities
and adversely affect driver and passenger safety. Frequent inspection of
vehicle chassis components is recommended if the vehicle is subjected to
heavy off-road usage.
DRIVING THROUGH WATER
If driving through deep or standing water is unavoidable, proceed very
slowly especially when the depth is not known. Never drive through
water that is higher than the bottom of the hubs (for trucks) or the
bottom of the wheel rims (for cars). When driving through water,
traction or brake capability may be limited. Also, water may enter your
engine’s air intake and severely damage your engine or your vehicle may
stall.Driving through deep water where the transmission vent
tube is submerged may allow water into the transmission and
cause internal transmission damage.
Once through the water, always dry the brakes by moving your
vehicle slowly while applying light pressure on the brake pedal.
Wet brakes do not stop the vehicle as quickly as dry brakes.
VEHICLE LOADING–WITH AND WITHOUT A TRAILER
This section will guide you in the proper loading of your vehicle and/or
trailer, to keep your loaded vehicle weight within its design rating
capability, with or without a trailer. Properly loading your vehicle will
provide maximum return of vehicle design performance. Before loading
your vehicle, familiarize yourself with the following terms for determining
your vehicle’s weight ratings, with or without a trailer, from the vehicle’s
Safety Certification Label and Tire Label:
Base Curb Weight–is the weight of the vehicle including a full tank of
fuel and all standard equipment. It does not include passengers, cargo, or
optional equipment.
Vehicle Curb Weight–is the weight of your new vehicle when you
picked it up from your dealer plus any aftermarket equipment.
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GCW (Gross Combined Weight)–is the weight of the loaded vehicle
(GVW) plus the weight of the fully loaded trailer.
GCWR (Gross Combined Weight Rating)–is the maximum allowable
weight of the vehicle and the loaded trailer–including all cargo and
passengers–that the vehicle can handle without risking damage.
(Important: The towing vehicle’s braking system is rated for operation at
GVWR, not at GCWR. Separate functional brakes should be used for safe
control of towed vehicles and for trailers where the GCW of the towing
vehicle plus the trailer exceed the GVWR of the towing vehicle.The
GCW must never exceed the GCWR.
Maximum Loaded Trailer Weight–is the highest possible weight of a
fully loaded trailer the vehicle can tow. It assumes a vehicle with only
mandatory options, no cargo (internal or external), a tongue load of
10–15% (conventional trailer) or king pin weight of 15–25% (fifth wheel
trailer), and driver only (150 lbs [68 kg]).Consult your dealership (or
theRV and Trailer Towing Guideprovided by your dealership) for
more detailed information.
Tongue Load or Fifth Wheel King Pin Weight–refers to the amount
of the weight that a trailer pushes down on a trailer hitch.
Examples:For a 5,000 lbs. (2,268 kg) conventional trailer, multiply
5,000 by 0.10 and 0.15 to obtain a proper tongue load range of 500 to
750 lbs. (227 to 340 kg). For an 11,500 lbs. (5,216 kg) fifth wheel trailer,
multiply by 0.15 and 0.25 to obtain a proper king pin load range of 1,725
to 2,875 lbs. (782 to 1,304 kg)
Do not exceed the GVWR or the GAWR specified on the
certification label.
Do not use replacement tires with lower load carrying capacities
than the originals because they may lower the vehicle’s GVWR
and GAWR limitations. Replacement tires with a higher limit than the
originals do not increase the GVWR and GAWR limitations.
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Exceeding any vehicle weight rating limitation could result in
serious damage to the vehicle and/or personal injury.
Special loading instructions for owners of pickup trucks and
utility-type vehicles
For important information regarding safe operation of this type
of vehicle, see thePreparing to drive your vehiclesection in
this chapter.
Loaded vehicles may handle differently than unloaded vehicles.
Extra precautions, such as slower speeds and increased stopping
distance, should be taken when driving a heavily loaded vehicle.
Your vehicle can haul more cargo and people than most passenger cars.
Depending upon the type and placement of the load, hauling cargo and
people may raise the center of gravity of the vehicle.
Calculating the load your vehicle can carry/tow
1. Use the appropriate maximum GCWR chart (in theTrailer towing
section in this chapter) for your type of engine, wheel size and rear axle
ratio.
2. Weigh your vehicle without cargo. To obtain correct weights, take your
vehicle to a shipping company or an inspection station for trucks.
3. Subtract your loaded weight from the maximum GCWR in the chart.
This is the maximum trailer weight your vehicle can tow. It must be
below the maximum trailer weight shown in the chart.
TRAILER TOWING
Your vehicle may tow a class I, II or III trailer provided the maximum
trailer weight is less than or equal to the maximum trailer weight listed
for your engine and rear axle ratio on the following charts.
Your vehicle’s load capacity is designated by weight, not by volume, so
you cannot necessarily use all available space when loading a vehicle.
Towing a trailer places an additional load on your vehicle’s engine,
transmission, axle, brakes, tires and suspension. Inspect these
components carefully periodically during, and after any towing operation.
Exceeding the maximum GCWR could result in extensive damage
to your vehicle and personal injury.
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Hitches
Do not use hitches that clamp onto the vehicle’s bumper or attach to the
axle. You must distribute the load in your trailer so that 10%–15% of the
total weight of the trailer is on the tongue.
Load equalizing hitch
When hooking up a trailer using a load equalizing hitch, always use the
following procedure:
1. Park the unloaded vehicle on a level surface. With the ignition on and
all doors closed, allow the vehicle to stand for several minutes so that it
can level.
2. Measure the height of a reference point on the front and rear bumpers
at the center of the vehicle.
3. Attach the trailer to the vehicle and adjust the hitch equalizers so that
the front bumper height is within
1⁄2”(13 mm) of the reference point.
After proper adjustment, the rear bumper should be no higher than in
Step 2.
Note:Adjusting an equalizing hitch so the rear bumper of the vehicle is
higher than it was unloaded will defeat the function of the load
equalizing hitch and may cause unpredictable handling.
Safety chains
Always connect the trailer’s safety chains to the frame or hook retainers
of the vehicle hitch. To connect the trailer’s safety chains, cross the
chains under the trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
Trailer brakes
Electric brakes and manual, automatic or surge-type trailer brakes are
safe if installed properly and adjusted to the manufacturer’s
specifications. The trailer brakes must meet local and Federal
regulations.
Do not connect a trailer’s hydraulic brake system directly to your
vehicle’s brake system. Your vehicle may not have enough
braking power and your chances of having a collision greatly increase.
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BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the“MAX”line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to the scheduled maintenance guide for the
service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25–A. Refer toLubricant Specificationsin this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
MAX
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Maintenance and Specifications
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A
Accessory delay ..........................50
Air bag supplemental restraint
system ..........................................82
and child safety seats ..............83
description ................................82
disposal ......................................86
driver air bag ............................84
indicator light ...........................85
operation ...................................84
passenger air bag .....................84
passenger deactivation
switch ........................................86
Air cleaner filter ...............213, 227
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................190
Anti-lock brake system
(see Brakes) ..............................108
Armrests ......................................67
Audio system
(see Radio) ................17, 19, 22, 25
Automatic transmission ............111
driving an automatic
overdrive .................................112
fluid, adding ............................208
fluid, checking ........................208
fluid, refill capacities ..............228
fluid, specification ..................233
Auxiliary power point .................48
Axle
lubricant specifications ..231, 233
refill capacities ........................228
traction lok ..............................110
B
Battery .......................................189acid, treating emergencies .....189
jumping a disabled battery ....159
maintenance-free ....................189
replacement, specifications ...227
servicing ..................................189
BeltMinder ...................................77
Brakes ........................................108
anti-lock ...................................108
anti-lock brake system (ABS)
warning light ...........................108
fluid, checking and adding ....207
fluid, refill capacities ..............228
fluid, specifications .........231, 233
lubricant specifications ..231, 233
parking ....................................109
shift interlock ..........................111
Bulbs ............................................38
C
Calculating load ........................133
Capacities for refilling fluids ....228
Cell phone use ............................48
Certification Label ....................237
Changing a tire .........................151
Child safety restraints ................90
child safety belts ......................90
Child safety seats ........................93
attaching with tether straps ....98
in front seat ..............................94
in rear seat ..........................94, 97
Cleaning your vehicle
engine compartment ..............176
exterior ....................................179
instrument panel ....................178
interior .....................................178
interior trim ............................178
plastic parts ............................177
safety belts ..............................178
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Index
Index
243

Inspection/maintenance (I/M)
testing ........................................205
Instrument panel
cleaning ...................................178
cluster ........................................10
lighting up panel and
interior .......................................36
J
Jack ............................................151
positioning ...............................151
storage .....................................151
Jump-starting your vehicle ......159
K
Keyless entry system .................60
Keys
positions of the ignition .........103
L
Lamps
autolamp system .......................34
bulb replacement
specifications chart ..................38
daytime running light ...............35
fog lamps ...................................34
headlamps .................................34
headlamps, flash to pass ..........35
instrument panel, dimming .....36
interior lamps .....................37–38
replacing bulbs ...................38–43
Lane change indicator
(see Turn signal) ........................36
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........108
speed control ............................53
Load limits .................................129Loading instructions .................133
Lubricant specifications ...231, 233
Lug nuts ....................................158
Lumbar support, seats .........67–68
M
Manual transmission .................114
fluid capacities ........................228
lubricant specifications ..........233
reverse .....................................116
Mirrors .........................................50
fold away ...................................50
side view mirrors (power) .......50
Motorcraft parts ................200, 227
O
Octane rating ............................199
Oil (see Engine oil) ..................185
P
Parking brake ............................109
Parts (see Motorcraft parts) ....227
Pedals (see Power adjustable
foot pedals) .................................51
Power adjustable foot pedals .....51
Power distribution box
(see Fuses) ...............................147
Power door locks ........................55
Power point .................................48
Power steering ..........................109
fluid, checking and adding ....206
fluid, refill capacity ................228
fluid, specifications .........231, 233
Power Windows ...........................49
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Index
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