Page 2 of 344
Seating and Safety Restraints 145
Seating 145
Safety restraints 160
Air bags 174
Child restraints 182
Driving 197
Starting 197
Brakes 201
Air suspension 204
Transmission operation 210
Vehicle loading 229
Trailer towing 231
Roadside Emergencies 239
Getting roadside assistance 239
Hazard flasher switch 240
Fuel pump shut-off switch 240
Fuses and relays 242
Changing tires 253
Jump starting 258
Wrecker towing 264
Customer Assistance 266
Reporting safety defects (U.S. only) 274
Cleaning 275
Maintenance and Specifications 281
Engine compartment 283
Engine oil 285
Battery 288
Fuel information 296
Air filter(s) 310
Part numbers 325
Refill capacities 325
Lubricant specifications 328
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
2
Page 325 of 344

•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
•Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1634 FA-1634
Battery BTX-65-650 BTX-65-650
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-238
Spark plugs* AGSF-32PM AGSF-22WM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)All 5.7L
(6.0 quarts)
Fuel tank N/A All 106L
(28.0 gallons)
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
325
Page 328 of 344

of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Add the coolant type originally equipped in your vehicle.
4Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants are not to be checked
or changed unless a leak is suspected, service is required or the axle has
been submerged in water. The axle lubricant should be changed any time
the axle has been submerged in water.
Service refill capacities are determined by filling the rear axle 23mm
(0.9 inch) below the bottom of the filler hole.
5Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 (or equivalent)
meeting Ford specification EST-M2C118–A for complete refill of Limited
Slip axles. For complete refills, fill using the Additive Friction Modifier
first.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord part
nameFord part
numberFord
specification
Hinges, latches,
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
springMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or ESB-M1C93-B
Lock cylinders,
swing-away
spare tire carrier
padlockPenetrating and
Lock LubricantMotorcraft XL-1 none
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
328
Page 340 of 344

waxing .....................................275
wheels ......................................276
wiper blades ............................278
Compass, electronic ..................117
calibration ...............................118
set zone adjustment .......118, 120
Console ......................................129
overhead ..........................101–103
Controls
power seat ...............................147
steering column ......................111
Coolant
checking and adding ..............290
refill capacities ................294, 325
specifications ..................328, 331
Cruise control
(see Speed control) ..................108
Customer Assistance ................239
Ford accessories
for your vehicle ......................279
Ford Extended Service Plan .268
Getting assistance outside
the U.S. and Canada ..............272
Getting roadside assistance ...239
Getting the service
you need .................................266
Ordering additional
owner’s literature ...................273
The Dispute Settlement
Board .......................................268
Utilizing the Mediation/
Arbitration Program ...............271
D
Daytime running lamps
(see Lamps) ................................88
Defrost
rear window ..............................86Dipstickautomatic transmission fluid....307
engine oil .................................285
Doors
lubricant specifications ..........328
Driveline universal joint
and slip yoke .............................309
Driving under special
conditions ..................214, 222, 225
sand .........................................224
snow and ice ...........................226
through water .................224, 228
E
Electronic message center .......119
Emergencies, roadside
jump-starting ..........................258
Emission control system ..........304
Engine ........................................331
cleaning ...................................276
coolant .....................................290
fail-safe coolant ......................295
idle speed control ...................288
lubrication specifications ......328,
331
refill capacities ........................325
service points ..................283–284
starting after a collision .........240
Engine block heater .................200
Engine oil ..................................285
change oil soon warning,
message center .......................285
checking and adding ..............285
dipstick ....................................285
filter, specifications ........287, 325
recommendations ...................287
refill capacities ........................325
specifications ..................328, 331
Exhaust fumes ..........................200
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
340