
Seating and Safety Restraints 145
Seating 145
Safety restraints 160
Air bags 174
Child restraints 182
Driving 197
Starting 197
Brakes 201
Air suspension 204
Transmission operation 210
Vehicle loading 229
Trailer towing 231
Roadside Emergencies 239
Getting roadside assistance 239
Hazard flasher switch 240
Fuel pump shut-off switch 240
Fuses and relays 242
Changing tires 253
Jump starting 258
Wrecker towing 264
Customer Assistance 266
Reporting safety defects (U.S. only) 274
Cleaning 275
Maintenance and Specifications 281
Engine compartment 283
Engine oil 285
Battery 288
Fuel information 296
Air filter(s) 310
Part numbers 325
Refill capacities 325
Lubricant specifications 328
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
2

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
9

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.6L V8 engines
1. Battery
2. Automatic transmission fluid dipstick
3. Engine oil filler cap
4. Power steering fluid reservoir
5. Engine oil dipstick
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air filter assembly
9. Windshield washer fluid reservoir
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
283

5.4L V8 engines
1. Battery
2. Automatic transmission fluid dipstick
3. Engine oil filler cap
4. Power steering fluid reservoir
5. Engine oil dipstick
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air filter assembly
9. Windshield washer fluid reservoir
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
284

2. If the engine oil level is not within the normal range, add only certified
engine oil of the recommended viscosity. Remove the engine oil filler cap
and use a funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
MAX mark on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
1/4 of a turn until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil.
Only use oils“Certified For Gasoline Engines”by the American
Petroleum Institute (API). To protect your engine’s warranty use
Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford
specification WSS-M2C153–H.SAE 5W-20 oil provides optimum fuel
economy and durability performance meeting all requirements for
your vehicle’s engine.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil according to the appropriate schedule listed in
the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
287

It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
BATTERY
Your vehicle is equipped with a
Motorcraft maintenance-free battery
which normally does not require
additional water during its life of
service.
However, for severe usage or in high temperature climates, check the
battery electrolyte level. Refer to the scheduled maintenance guide for
the service interval schedules.
Keep the electrolyte level in each cell up to the“level indicator”.
Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
mineral or alkali content). If possible, however, try to only fill the battery
cells with distilled water. If the battery needs water often, have the
charging system checked.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
288

•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
•Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1634 FA-1634
Battery BTX-65-650 BTX-65-650
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-238
Spark plugs* AGSF-32PM AGSF-22WM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)All 5.7L
(6.0 quarts)
Fuel tank N/A All 106L
(28.0 gallons)
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
325

waxing .....................................275
wheels ......................................276
wiper blades ............................278
Compass, electronic ..................117
calibration ...............................118
set zone adjustment .......118, 120
Console ......................................129
overhead ..........................101–103
Controls
power seat ...............................147
steering column ......................111
Coolant
checking and adding ..............290
refill capacities ................294, 325
specifications ..................328, 331
Cruise control
(see Speed control) ..................108
Customer Assistance ................239
Ford accessories
for your vehicle ......................279
Ford Extended Service Plan .268
Getting assistance outside
the U.S. and Canada ..............272
Getting roadside assistance ...239
Getting the service
you need .................................266
Ordering additional
owner’s literature ...................273
The Dispute Settlement
Board .......................................268
Utilizing the Mediation/
Arbitration Program ...............271
D
Daytime running lamps
(see Lamps) ................................88
Defrost
rear window ..............................86Dipstickautomatic transmission fluid....307
engine oil .................................285
Doors
lubricant specifications ..........328
Driveline universal joint
and slip yoke .............................309
Driving under special
conditions ..................214, 222, 225
sand .........................................224
snow and ice ...........................226
through water .................224, 228
E
Electronic message center .......119
Emergencies, roadside
jump-starting ..........................258
Emission control system ..........304
Engine ........................................331
cleaning ...................................276
coolant .....................................290
fail-safe coolant ......................295
idle speed control ...................288
lubrication specifications ......328,
331
refill capacities ........................325
service points ..................283–284
starting after a collision .........240
Engine block heater .................200
Engine oil ..................................285
change oil soon warning,
message center .......................285
checking and adding ..............285
dipstick ....................................285
filter, specifications ........287, 325
recommendations ...................287
refill capacities ........................325
specifications ..................328, 331
Exhaust fumes ..........................200
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
340