2004 FORD EXPEDITION headlamp

Map lamps
To change the map lamp bulbs:
1. Use a small screwdriver to
remove the map lamp lens.
2. To remove the old bulb, twist
1⁄4
turn and pull it out.
3. Twist in a new bulb.
4. Align and press the map lamp
lens back on and test the lamp operation.
Replacing headlamp bulbs
1. Make sure that the headlamp control is in the OFF position.
2. Open the hood.
3. At the back of the headlamp,
remove the two headlamp assembly
retainer bolts.
4. Loosen the vertical bolt on the
backside of the headlamp assembly.
Do not remove it.
5. Slide headlamp assembly forward
and off of guide ribs to expose the
back of the bulb and wiring connector.
6. Pull off the bulb covers.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
93

7. Once the bulb covers are
removed, the bulbs can be removed
by turning them counterclockwise
and then pulling the bulbs straight
out.
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
8. Insert the glass end of the new bulb into the headlamp assembly.
When the grooves in the plastic base are aligned, turn the new bulb
clockwise to install.
9. Reinstall the bulb covers.
10. Replace the headlamp assembly and tighten all three retainer bolts to
secure.
Replacing front parking lamp/turn/sidemarker signal bulbs
1. Make sure that the headlamp control is in the OFF position.
2. Open the hood.
3. Remove the two headlamp
assembly retainer bolts and lamp
assembly from the vehicle.
4. Loosen the vertical bolt on the
backside of the headlamp assembly.
Do not remove it.
5. Slide headlamp assembly forward
and off of guide ribs to expose the
back of the bulb and wiring connector.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
94

6. Rotate the bulb socket
counterclockwise and remove from
the lamp assembly.
7. Carefully pull the bulb out of the
socket and push in the new bulb.
8. Install the bulb socket into the
lamp assembly and rotate clockwise.
9. Replace the lamp assembly and
install all three retainer bolts on the
lamp assembly.
Replacing tail/stop/turn/sidemarker/backup lamp bulbs
The tail/stop/turn/sidemarker/backup
lamp bulbs are located in the same
portion of the tail lamp assembly,
one just below the other. Follow the
same steps to replace either bulb:
1. Make sure the headlamp switch is
in the OFF position and then open
the liftgate to expose the lamp
assembly screws.
2. Remove the two screws from the
lamp assembly.
3. Carefully remove the lamp assembly away from the vehicle by pulling
the assembly straight out to expose the bulb socket. DO NOT TIP THE
LAMP ASSEMBLY SIDEWAYS.
4. Rotate the bulb socket counterclockwise and remove from lamp
assembly.
5. Pull bulb straight out of socket and snap in the new bulb.
6. Install the bulb socket into the lamp assembly and rotate clockwise.
7. Carefully install the tail lamp assembly on the vehicle by securing the
lamp assembly with two screws.
Replacing foglamp bulbs
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
95

Replacing license plate lamp bulb
The license plate bulbs are located in the license plate housing assembly
on the liftgate. To change the license plate bulbs:
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the license lamp screw
from the assembly.
3. Pull the lamp down and twist the
bulb socket counterclockwise.
Remove the bulb socket from the
lamp.
4. Pull out the old bulb and push in
the new bulb.
5. Install the bulb socket in the lamp assembly by turning it clockwise.
6. Install the lamp assembly and secure it with the retaining screw.
Approach lamp/mirror turn signal bulb removal (if equipped)
To change the bulbs:
1. Make sure the headlamp switch is
in the OFF position and then fold
the mirror forward.
2. Remove the torx screw on the
bottom of the turn signal lens using
a T-10 torx driver.
3. Pull the turn signal lens down to
remove it from the mirror assembly
4. Disconnect the bulb assembly
from the lens.
5. Remove and replace the bulb.
6. Reverse the order to reassemble lamp and lens.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
97

•The ignition switch is in the OFF position
•All vehicle doors are closed
•The driver’s safety belt is unbuckled
•The parklamps/headlamps are in OFF position (If vehicle is equipped
with Autolamps, this will not affect the procedure.)
To reduce the risk of injury, do not deactivate/activate the
BeltMinder
feature while driving the vehicle.
1. Turn the ignition switch to the RUN (or ON) position. (DO NOT
START THE ENGINE)
2. Wait until the safety belt warning light turns off. (Approximately 1–2
minutes)
•Steps 3–5 must be completed within 60 seconds or the procedure will
have to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during BeltMinder

warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
•After step 5 the safety belt warning light will be turned on for three
seconds.
6. Within seven seconds of the safety belt warning light turning off,
buckle then unbuckle the safety belt.
•This will disable BeltMinder
if it is currently enabled, or enable
BeltMinder if it is currently disabled.
7. Confirmation of disabling BeltMinder
is provided by flashing the
safety belt warning light four times per second for three seconds.
8. Confirmation of enabling BeltMinder
is provided by flashing the
safety belt warning light four times per second for three seconds,
followed by three seconds with the safety belt warning light off, then
followed by flashing the safety belt warning light four times per second
for three seconds again.
9. After receiving confirmation, the deactivation/activation procedure is
complete.
Safety belt extension assembly
If the safety belt is too short when fully extended, there is a 20 cm
(8 inch) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from your dealer at no cost.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
173

If you smell exhaust fumes inside your vehicle, have your dealer
inspect your vehicle immediately. Do not drive if you smell
exhaust fumes.
Important safety precautions
A computer system controls the engine’s idle revolutions per minute
(RPM). When the engine starts, the idle RPM runs higher than normal in
order to warm the engine. If the engine idle speed does not slow down
automatically, have the vehicle checked. Do not allow the vehicle to idle
for more than 10 minutes at the higher engine RPM.
Before starting the vehicle:
1. Make sure all vehicle occupants have buckled their safety belts. For
more information on safety belts and their proper usage, refer to the
Seating and Safety Restraintschapter.
2. Make sure the headlamps and vehicle accessories are off.
3. Make sure the gearshift is in P
(Park).
4. Make sure the parking brake is
set.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
198

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
4 15A* DVD player, Rear seat audio
controls, CDDJ (navigation radio)
5 7.5A* Powertrain Control Module (PCM)
(KA power), Speed control
deactivation switch, Manual
climate control mode switch,
Stoplamp switch, Brake-shift
interlock (BSI) solenoid, EATC
control head, Body Security
Module (BSM) (KA power),
Speed control servo, 3rd row seat
relay coils, SecuriLock LED
6 15A* Headlamp switch (parklamps and
switch backlight feed), Parklamps,
License plate lamps, Foglamp
relay coil, Trailer tow electric
brake controller (illumination),
BSM (autolamp, parklamps)
Foglamp indicator
7 7.5A* Radio (start signal)
8 10A* Rear window defroster switch,
Rear window defroster indicator
(climate control head), Heated
outside mirrors
9—Not used
10 20A* Trailer tow back-up lamps relay,
Trailer tow 7–wire connector
(back-up lamps), Trailer tow
parklamp relay, Trailer tow 7–and
4–pin connectors (parklamps)
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
246

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
27 5A* Compass module, Reverse sensing
system module, Brake shift
interlock (BSI) solenoid,
Overdrive cancel switch, Air
suspension module (Run/Start
sense)
28 5A* PCM relay coil, Speed control
relay coil, SecuriLock transceiver
29 30A* Trailer tow electric brake
controller, Trailer tow 7–wire
connector (electric brake)
30 30A* BSM (door locks, liftgate glass
release relay), Liftgate glass
release motor, Door/Liftgate lock
motors
31 20A* Radio (B+), Subwoofer
32 15A* Catalyst Monitor Sensors (CMS),
Transmission solenoids
33 20A* Canister vent solenoid, HEGO
sensors, VMV solenoid, Intake
Manifold Tuning Valve (IMTV-4.6L
engine) solenoid, A/C compressor
clutch relay coil, EGR vacuum
regulator (EVR) solenoid
34 20A* PCM, Fuel injectors, Fuel pump
relay, Fuel pump shut-off switch,
Fuel pump motor, Idle air control
(IAC) solenoid, Mass Air Flow
(MAF) sensor
35 20A* Instrument cluster high beam
indicator, High beam headlamps
36 10A* Trailer tow right turn/stop lamps
37 20A* Cargo area power point
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
249