2004 FORD E SERIES engine

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS
-M97B51-A1
Engine
oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Engine
oil-diesel engineRefer to theLiter Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMotorcraft
Multi-Purpose
GreaseXG–4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
222

MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Visteon
Traction-Lok rear axles.
3Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Dana Limited Slip rear axles.
ENGINE DATA
Engine*4.6L V8
engine5.4L V8
engine6.8L V10 engine
Cubic inches 281 330 415
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug Coil on plug
Compression
ratio9.4:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine information.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
225

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be
defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
The following is a list of several Ford Genuine Accessory products for
your vehicle. Not all accessories are available for all models. For a
complete listing of the accessories that are available for your vehicle,
please contact your dealer or visit our online store at:
www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Exterior trim
Fender flares
Front end covers
Grille inserts
Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLS)
Running boards
Sliding rear windows - manual and power
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
231

Splash guards
Step bars
Tonneau covers
Truck caps
Wheels
Interior style
Cell phone holders
Consoles
Electrochromatic compass/temperature interior mirrors
Floor mats
Interior trim kits
Leather wrapped steering wheels
Scuff plates
Speed control
Lifestyle
Bedliners and bedmats
Bed tents
Bike racks
Cargo organization and management
Diamond plate accessories
Engine block heaters and blankets
Rear seat entertainment systems
Toolboxes
Towing mirrors
TracRac and accessories
Trailer hitches, wiring harnesses and accessories
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
232

A
Accessory delay ..........................63
Air bag supplemental restraint
system ..........................................89
and child safety seats ..............91
description ................................89
disposal ......................................93
driver air bag ............................91
indicator light ...........................93
operation ...................................91
passenger air bag .....................91
Air cleaner filter .......202–203, 217
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................184
Anti-lock brake system
(see Brakes) ..............................112
Audio system
(see Radio) ................15, 17, 19, 22
Automatic transmission
driving an automatic
overdrive .................................116
fluid, adding ............................200
fluid, checking ........................200
fluid, refill capacities ..............218
fluid, specification ..................225
Auxiliary power point .................62
Axle
lubricant specifications ..222, 225
refill capacities ........................218
traction lok ..............................113
B
Battery .......................................178
acid, treating emergencies .....178
disconnecting ..........................180
jumping a disabled battery ....151maintenance-free ....................178
replacement, specifications ...217
servicing ..................................178
BeltMinder ...................................84
Brakes ........................................111
anti-lock ...................................112
anti-lock brake system (ABS)
warning light ...........................112
fluid, checking and adding ....200
fluid, refill capacities ..............218
fluid, specifications .........222, 225
lubricant specifications ..222, 225
parking ....................................112
shift interlock ..........................115
Break-in period .............................5
Bulbs ............................................53
C
Calculating load ........................123
Capacities for refilling fluids ....218
Cassette tape player ...................22
CD-single premium .....................15
Cell phone use ............................62
Child safety restraints ................94
child safety belts ......................94
Child safety seats ........................97
in front seat ..............................98
in rear seat ................................98
tether anchorage hardware ...101
Cleaning your vehicle
engine compartment ..............167
exterior ....................................170
instrument panel ....................169
interior .....................................169
interior trim ............................169
plastic parts ............................168
safety belts ..............................169
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
234

washing ....................................166
waxing .....................................166
wheels ......................................167
wiper blades ............................168
Climate control (see Air
conditioning or Heating) ......47, 49
Clock ..........................15, 17, 19, 22
Clock adjust
AM/FM .......................................19
AM/FM Stereo ...........................19
AM/FM/CD .................................22
Compass, electronic ....................60
calibration .................................61
set zone adjustment .................61
Console
overhead ....................................59
Controls
power seat .................................74
Coolant
checking and adding ..............184
refill capacities ................187, 218
specifications ..................222, 225
Cruise control
(see Speed control) ....................65
Customer Assistance ................132
Ford accessories for your
vehicle .....................................170
Ford Extended Service
Plan ..........................................159
Getting assistance outside
the U.S. and Canada ..............163
Getting roadside assistance ...132
Getting the service you
need .........................................157
Ordering additional owner’s
literature .................................164
The Dispute Settlement
Board .......................................159Utilizing the
Mediation/Arbitration
Program ...................................162
D
Daytime running lamps
(see Lamps) ................................50
Dipstick
automatic transmission
fluid ..........................................200
engine oil .................................175
Doors
lubricant specifications ..........222
Driveline universal joint and
slip yoke ....................................200
Driving under special
conditions ..................................119
through water .........................119
E
Emergencies, roadside
jump-starting ..........................151
Emergency Flashers .................133
Emission control system ..........197
Engine ................................225–226
cleaning ...................................167
coolant .....................................184
diesel ...........................................6
fail-safe coolant ......................188
idle speed control ...................178
lubrication
specifications ..................222, 225
refill capacities ........................218
service points ..........................174
starting after a collision .........133
Engine block heater .................111
Engine oil ..................................175
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
235

K
Keys
positions of the ignition .........108
L
Lamps
bulb replacement
specifications chart ..................53
daytime running light ...............50
headlamps .................................50
headlamps, flash to pass ..........51
instrument panel, dimming .....51
interior lamps ...........................52
replacing bulbs ...................53–57
Lane change indicator
(see Turn signal) ........................52
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........112
Load limits .................................120
Loading instructions .................123
Lubricant specifications ...222, 225
Lumbar support, seats ...............74
M
Mirrors
fold away ...................................64
side view mirrors (power) .......63
Motorcraft parts ................193, 217
O
Octane rating ............................192
Oil (see Engine oil) ..................175
P
Parking brake ............................112Parts (see Motorcraft parts) ....217
Power distribution box
(see Fuses) ...............................139
Power door locks ........................68
Power point .................................62
Power steering ..........................113
fluid, checking and adding ....199
fluid, refill capacity ................218
fluid, specifications .........222, 225
Power Windows ...........................63
Preparing to drive your
vehicle ........................................113
R
Radio ..........................15, 17, 19, 22
Rear seat entertainment
system ..........................................26
Relays ................................135, 142
Remote entry system
illuminated entry ................50, 72
locking/unlocking doors ...........68
Roadside assistance ..................132
S
Safety Belt Maintenance ............88
Safety belts (see Safety
restraints) ..............................79–83
Safety defects, reporting ..........165
Safety restraints ....................79–83
belt minder ...............................84
extension assembly ..................88
for adults .............................80–82
for children .........................93–94
lap belt ......................................83
safety belt maintenance ...........88
warning light and chime ..........84
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
237