2004 DODGE SPRINTER light

204 MAINTAINING YOUR VEHICLE
Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223Light Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . 224Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . 224Steering Wheel and Gear Selector Lever . . . . 224Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224Headliner and Shelf Below Rear Window . . . 224Upholstery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224Hard Plastic Trim Items . . . . . . . . . . . . . . . . . . 225Plastic and Rubber Parts . . . . . . . . . . . . . . . . . . 225

Electrical Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225Standard Fuse and Relay Equipment . . . . . . . 226Relay Assignment, Standard Equipment . . . . 230Fuse and Relay Optional Equipment . . . . . . . 230

Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 233Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . 233Taillamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
License Plate Lamps
(Cargo/Passenger Vans Only) . . . . . . . . . . . . . 240Additional Brake Lamp
(Cargo/Passenger Vans Only) . . . . . . . . . . . . . 240Side-Mounted Turn Signals . . . . . . . . . . . . . . . 241Side-Marker Lamps,
Standing Lamps (Optional) . . . . . . . . . . . . . . . . 241Interior Lighting in Passenger Compartment
and Load Compartment . . . . . . . . . . . . . . . . . . 242Interior Lighting with Reading Lamp . . . . . . . 242Interior Lighting with Interior Sensor
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243Exit Lamps (Optional) . . . . . . . . . . . . . . . . . . . . 243

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244Recommended Fluids and Lubricants . . . . . . 245
Freightliner-all.book Pag e 204 Monday, December 1, 2003 2:54 PM

208 MAINTAINING YOUR VEHICLEDisposal of Service ProductsDispose of service products and of parts which come
into contact with them (e.g. filters) in an
environmentally responsible manner. Comply with
applicable bars and regulations.EMISSION RELA TED COMPONENT WA RRA NTY
STATEMENTThe Manufacturer warrants to the original and each
subsequent owner of a MERCEDES-BENZ heavy-duty
on highway diesel engine that:
(1) the engine was designed, built and equipped so as
to conform at the time of sale with the applicable
regulations adopted by the Federal Environmental
Protection Agency
(2) the emission control system of such engine is free
from defects in materials and workmanship which
would cause it not to conform with those regulations
for a period of use of five years or 100 000 miles or
3 000 hours of engine operation, whichever occurs
first.
REGULA R CHECKSThe following checks should be performed at regular
intervals (for example once a week or each time the
vehicle is refueled):
 Windshield cleaner system – fluid reservoir.
 Air strainer, in vehicles with an air strainer element
maintenance indicator (optional equipment).
 Engine oil level.
 Checking ribbed V-belt.
 Hydraulic brake system, clutch mechanism fluid
level.
 Coolant level.
 Tire and spare wheel condition and pressures of the
same. For more information, refer to "Wheels and
Tires".
 Vehicle lighting.
Freightliner-all.book Pag e 208 Monday, December 1, 2003 2:54 PM

222 MAINTAINING YOUR VEHICLECorrosion protection, such as anticorrosion wax
should be applied to the engine compartment after
every engine cleaning. Before applying, all control
linkage bushings and joints should be lubricated. The
poly-V-belt and all pulleys should be protected from
any wax.Vehicle WashingDo not use hot water or wash your vehicle in direct
sunlight. Use only a mild car wash detergent.
Thoroughly spray the vehicle with a diffused jet of
water. Direct only a very weak spray towards the
ventilation intake. Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a
chamois. Do not allow cleaning agents to dry on the
finish.
Due to the width of the vehicle, prior to running the
vehicle through an automatic car wash, fold back the
outside mirrors to prevent them from getting
damaged.
In the winter, thoroughly remove all traces of road salt
as soon as possible.When washing the underbody, do not forget to clean
the inner sides of the wheels.
Ornamental MoldingsFor regular cleaning and care of very dirty chrome-
plated parts, use a chrome cleaner.Headlamps, Taillamps, Turn Signal LensesUse a mild car wash detergent with plenty of water.
To prevent scratches, never apply strong force and use
only a soft, non-scratchy cloth when cleaning the
lenses. Do not attempt to wipe dirty lenses with a dry
cloth or sponge.
WARNING!
Dirty or iced-up steps and entrances create a risk
of slipping or falling.
Keep steps, entrances and footwear free from dirt
(e.g. mud, clay, snow and ice).
Freightliner-all.book Pag e 222 Monday, December 1, 2003 2:54 PM

224 MAINTAINING YOUR VEHICLELight A lloy WheelsA wheel care product should be used for regular
cleaning of the light alloy wheels.
If possible, clean wheels once a week, using a soft
bristle brush and a strong spray of water.
Follow instructions on container.
NOTE: Use only acid-free cleaning materials. The acid
could lead to corrosion.Instrument ClusterUse a gentle dishwashing detergent or mild detergent
for delicate fabrics as a washing solution. Wipe with a
cloth moistened in lukewarm solution. Do not use
scouring agents.Steering Wheel and Gear Selector LeverWipe with a damp cloth and dry thoroughly or clean
with a leather care product.
Cup HolderUse a gentle dishwashing detergent or mild detergent
for delicate fabrics as a washing solution. Wipe with a
cloth moistened in lukewarm solution. Do not use
scouring agents.Seat BeltsThe webbing must not be treated with chemical
cleaning agents. Use only clear, lukewarm water and
soap. Do not dry the webbing at temperatures above
176
°F (+80
°C) or in direct sunlight.
Headliner and Shelf Below Rear WindowClean with soft bristle brush, or use a dry-shampoo
cleaner in case of excessive dirt.UpholsteryUsing aftermarket seat covers or wearing clothing that
have the tendency to give off coloring (e.g. when wet
WARNING!
Do not bleach or dye seat belts as this may severe-
ly weaken them. In a crash they may not be able to
provide adequate protection.
Freightliner-all.book Pag e 224 Monday, December 1, 2003 2:54 PM

MAINTAININ G YOUR VEHICLE 225
7
etc.) may cause the upholstery to become permanently
discolored. By lining the seats with a proper
intermediate cover, contact discoloration will be
prevented.
Leather Upholstery
Wipe leather upholstery with a damp cloth and dry
thoroughly or clean with a leather care product.
Exercise particular care when cleaning perforated
leather as its underside should not become wet.
Cloth Upholstery
Clean with soft bristle brush, or use a dry-shampoo
cleaner in case of excessive dirt.
Tex Upholstery
Pour an interior care product onto soft lint-free cloth
and apply with light pressure.Hard Plastic Trim ItemsPour an interior care product onto soft lint-free cloth
and apply with light pressure.Plastic and Rubber PartsDo not use oil or wax on these parts.
ELECTRICAL FUSESDamaged fuses are recognizable from their burnt-out
filament.
Prior to exchanging a fuse, turn the key in the ignition-
column lock to the 0 position and switch off the
consumer involved.
NOTE: Fuses must not be bridged. Replace fuses with
specified rated current. Only replace fuses when the
cause of the malfunction has been rectified.
NOTE: Fuses and relays (standard equipment) are on
the underside of the ignition column, refer to "Fuses
and Relays Standard Equipment".
Fuses, relays and diodes (optional equipment) are
below the driver’s seat, refer to "Optional Fuse and
Relay Equipment".
Freightliner-all.book Pag e 225 Monday, December 1, 2003 2:54 PM

MAINTAININ G YOUR VEHICLE 229
7
No. Rated Circuit
1. 10A Parking lamp right, taillamp right
2. 10A High beam head lamp,right
3. 10A High beam head lamp, left,
high beam indicator lamp
4. 10A Backup lamp
5. 10A Brake lamp
6. 20A Windshield wiper motor
7. 15A Horn, heated rear window,
air recirculation switch,
optional equipment relay (terminal 15)
8. 20A Interior lighting, cigarette lighter,
radio (terminal 30)
9. 15A Clock, hazard warning lamps,
parking lamps10. 10A Instrument lighting, license plate lamp
daytime driving lamps
11. 10A Side lamp, left; taillamp, left
12. 10A Low beam headlamp, right
13. 10A Low beam headlamp, left
14. 15A Fog lamp
15. 10A Radio (terminal 15)
16. 25A Engine control unit
17. 15A Engine control unit
18. 15A Ignition (terminal 15)
19. 15A Not in use
20. 15A Heater controls (terminal 30)
21. 30A Heater blower (terminal 30)Freightliner-all.book Pag e 229 Monday, December 1, 2003 2:54 PM

MAINTAININ G YOUR VEHICLE 233
7
BULB REPLA CEMENTSwitch the lights off to prevent short circuits.
Only touch new bulbs with a clean, lint-free cloth. Do
not touch bulbs with wet or greasy fingers.
Only fit 12 volt bulbs of the same type as before and
with the correct wattage rating.
Front Lamp UnitBulbs are changed from inside the engine
compartment.
Move the retainer bar to the side and remove the
housing cover.
WARNING!
Bulbs and bulb holders can become very hot. Al-
low the lamp to cool down before changing the
bulb.
Keep bulbs out of reach of children.
Do not use bulbs which have been dropped or
which show signs of scratches on the glass. They
could explode.
Changing an H7 bulb:
The bulb is pressurized. Always wear eye and
hand protection.
Freightliner-all.book Pag e 233 Monday, December 1, 2003 2:54 PM

242 MAINTAINING YOUR VEHICLEInterior Lighting in Passenger Compartment and
Load Compartment1. Align a screwdriver on the retaining spring, press it
in and pry the lamp housing out.
2. Replace the bulb, K – 12V 18W
3. Install the lamp housing.
Interior Lighting with Reading Lamp1. Use a screwdriver on the catch spring to press in
and remove the bulb housing.
2. Replace the bulb, K – 12V 10W.
3. Install the lamp housing.
Freightliner-all.book Pag e 242 Monday, December 1, 2003 2:54 PM