2004 DODGE RAM 2500 DIESEL fuel

ENGINE RUNAWAY
WARNING!
In case of engine runaway due to flammable fumes
from gasoline spills or turbocharger oil leaks being
sucked into the engine do the following to help
avoid personal injury and/or vehicle damage:
1. Shut off engine ignition switch.
2. Using a CO
2or dry chemical type fire extin-
guisher, direct the spray from the fire extinguisher
into the grille on the passenger side so that the spray
enters the engine air intake.
The inlet for the engine air intake is located behind the
passenger side headlamp and receives air through the
grille
FUEL REQUIREMENTS
Use good quality diesel fuel from a reputable supplier in
your Dodge truck. For most year-round service, No. 2
diesel fuel meeting ASTM specification D-975 will pro-
vide good performance. If the vehicle is exposed to
extreme cold (below 20ÉF or -7ÉC), or is required to
operate at colder-than-normal conditions for prolonged
periods, use climatized No. 2 diesel fuel or dilute the No.
2 diesel fuel with 50% No. 1 diesel fuel. This will provide
better protection from fuel gelling or wax-plugging of the
fuel filters.
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain conditions
and hazardous or explosive when mixed with diesel
fuel.
264 STARTING AND OPERATING

Diesel fuel is seldom completely free of water. To prevent
fuel system trouble, drain the accumulated water from
the fuel/water separator using the fuel/water separator
drain provided. If you buy good quality fuel and follow
the cold weather advice above, fuel conditioners should
not be required in your vehicle. If available in your area,
a high cetane ªpremiumº diesel fuel may offer improved
cold-starting and warm-up performance.
ADDING FUEL
CAUTION!
To avoid fuel spillage and overfilling, do not ªtop
offº the fuel tank after filling.
NOTE:
²When the fuel nozzle ªclicksº or shuts off, the fuel
tank is full.
²Tighten the gas cap until you hear a ªclickingº sound.
This is an indication that the gas cap is properly
tightened.
²Make sure that the gas cap is tightened each time the
vehicle is refueled.
WARNING!
A fire may result if fuel is pumped into a container
that is inside of a vehicle or in the bed or on the
opened tailgate. Always place fuel containers on the
ground while filling.
Fuel Filler Cap (Gas Cap)
The gas cap is behind the fuel filler door. If the gas cap is
lost or damaged, be sure the replacement cap is for use
with this vehicle.
STARTING AND OPERATING 265
5

CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system.
WARNING!
²Remove the fuel tank filler tube cap (gas cap)
slowly to prevent fuel spray from the filler neck
which may cause injury.
²The volatility of some fuels may cause a buildup
of pressure in the fuel tank that may increase
while you drive. This pressure can result in a
spray of fuel and/or vapors when the cap is
removed from a hot vehicle. Removing the cap
slowly allows the pressure to vent and prevents
fuel spray.
²Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
²Never add fuel to the vehicle when the engine is
running.
266 STARTING AND OPERATING

Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system which is not
covered by the warranty. Proper maintenance of the
engine fuel filter and fuel tank is essential. (See Section 7
for Maintenance Procedures).
NOTE:Climatized diesel fuel is a blend of Number 2
and Number 1 Diesel fuel which reduces the temperature
at which wax crystals form in the fuel.
Bulk Fuel Storage
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of ªmicrobes.º These
microbes form ªslimeº that will clog fuel filters and lines.
Drain condensation from the supply tank and change the
line filter on a regular basis.
Fuel Specifications
The Cummins Turbocharged, Charge Air Cooled, Diesel
engine has been developed to take advantage of the high
energy content and generally lower cost No. 2 diesel fuel
or No. 2 climatized diesel fuels. Experience has shown
that it also operates on No. 1 diesel fuels or other fuels
within the specifications in the following chart.
NOTE:As sufficient testing has not been completed,
organically blended diesel fuels (e.g. biodiesel, ethanol,
and methanol blends) are not recommended or approved
for use with your Cummins Diesel equipped Dodge Ram
Truck.
NOTE:In addition, commercially available fuel addi-
tives are not necessary for the proper operation of your
Cummins Diesel equipped Dodge Ram Truck.
NOTE:No. 1 diesel fuel should only be used where
extended arctic conditions (-10ÉF or 23ÉC) exist.
STARTING AND OPERATING 267
5

Number 2 Diesel Fuel Specifications
Fuel Properties - No. 2 - Diesel Reference
Viscosity - 1.9to 4.1 centistokes (ASTM D-445)
Cetane Number - 40 min. (ASTM D613)
Sulfur Content -.05% by weight (ASTM D-2622)
Water & Sediment - less than
0.05 % by volume(ASTM D-2709)
Carbon Residue - Less
than.35%(Ramsbottom ASTM
D-524
Flash Point - 125ÉF min. (ASTM D-93)
Density - 40-34 API gravity (ASTM D-287)
Cloud Point 15ÉF (ASTM D-97)
Active Sulfur (ASTM D-130)
Copper Strip
Corrosion - #3 rating
Ash - 0.01% by mass (ASTM D-482)
Distillation - curve is smooth &
cont.(ASTM D-86)Number 1 Diesel Fuel SpecificationsFuel Properties - No. 1 - Diesel Reference
Viscosity - 1.3 to 2.4 centistokes (ASTM D-445)
Cetane Number - 40 min. (ASTM D613)
Sulfur Content -.05% by weight (ASTM D-2622)
Water & Sediment - less than
0.05 % by volume(ASTM D-2709)
Carbon Residue - Less
than.15%(Ramsbottom ASTM
D-524
Flash Point - 100ÉF min. (ASTM D-93)
Density - 40-34 API gravity (ASTM D-287)
Cloud Point - (- 30FÉ) (ASTM D-97)
Active Sulfur (ASTM D-130)
Copper Strip
Corrosion - #3 rating
268 STARTING AND OPERATING

Tire Size
This is the minimum allowable tire size for your vehicle.
Replacement tires must be equal to the load capacity of
this tire size.
Rim Size
This is the rim size that is appropriate for the tire size
listed.
Inflation Pressure
This is the cold tire inflation pressure for your vehicle for
all loading conditions up to full GAWR.
Curb Weight
The curb weight of a vehicle is defined as the total weight
of the vehicle with all fluids, including vehicle fuel, at full
capacity conditions, and with no occupants or cargo
loaded into the vehicle. The front and rear curb weight
values are determined by weighing your vehicle on a
commercial scale before any occupants or cargo are
added.
Loading
The actual total weight and the weight of the front and
rear of your vehicle at the ground can best be determined
by weighing it when it is loaded and ready for operation.
The entire vehicle should first be weighed on a commer-
cial scale to insure that the GVWR has not been exceeded.
The weight on the front and rear of the vehicle should
then be determined separately to be sure that the load is
properly distributed over front and rear axle. Weighing
the vehicle may show that the GAWR of either the front
or rear axles has been exceeded but the total load is
within the specified GVWR. If so, weight must be shifted
from front to rear or rear to front as appropriate until the
specified weight limitations are met. Store the heavier
items down low and be sure that the weight is distributed
equally. Stow all loose items securely before driving.
270 STARTING AND OPERATING

WHAT TO DO IN EMERGENCIES
CONTENTS
mHazard Warning Lights..................296
mAdding Fuel Ð 24±Valve Cummins Turbo
Diesel...............................297
mJack Location..........................298
NAll Models..........................298
mChanging A Flat Tire....................299
NRemoving The Spare Tire................299
NTire Changing Procedure................300
mHoisting.............................309mJump-Starting.........................310
NWith Portable Starting Unit..............313
mFreeing A Stuck Vehicle..................313
mEmergency Tow Hooks Ð If Equipped........314
mTowing A Disabled Vehicle................315
N4-Wheel- Drive Vehicles.................315
N2±Wheel- Drive Vehicles................315
6

ADDING FUEL Ð 24±VALVE CUMMINS TURBO
DIESEL
WARNING!
A fire may result if fuel is pumped into a portable
container that is on a truck bed. You could be
burned. Always place fuel containers on the ground
while filling.
NOTE:When a diesel engine is allowed to run out of
fuel, air is pulled into the fuel system.
You may try priming as described below. However, if the
engine will not start, refer to the fuel priming procedure
in the Service Manual or have the vehicle towed to an
authorized Dodge dealer.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Priming if the engine has run out of fuel
1. Add a substantial quantity of fuel to the tank 5 to 10
gallons (19 to 38L).
2. Crank the engine for 1 to 2 seconds. If the engine does
not start, then release the key or starter button back to the
RUN position (do not turn the key back to the OFF
position). The electric fuel transfer pump will continue to
run and purge air from the system for about 25 seconds.
After 25 seconds, attempt to start the engine again.
3. Start the engine using the Normal Starting Procedure.
WHAT TO DO IN EMERGENCIES 297
6