2004 DODGE RAM 2500 DIESEL Owners Manual

Diesel fuel is seldom completely free of water. To prevent
fuel system trouble, drain the accumulated water from
the fuel/water separator using the fuel/water separator
drain provided. If you buy good quality fuel and follow
the cold weather advice above, fuel conditioners should
not be required in your vehicle. If available in your area,
a high cetane ªpremiumº diesel fuel may offer improved
cold-starting and warm-up performance.
ADDING FUEL
CAUTION!
To avoid fuel spillage and overfilling, do not ªtop
offº the fuel tank after filling.
NOTE:
²When the fuel nozzle ªclicksº or shuts off, the fuel
tank is full.
²Tighten the gas cap until you hear a ªclickingº sound.
This is an indication that the gas cap is properly
tightened.
²Make sure that the gas cap is tightened each time the
vehicle is refueled.
WARNING!
A fire may result if fuel is pumped into a container
that is inside of a vehicle or in the bed or on the
opened tailgate. Always place fuel containers on the
ground while filling.
Fuel Filler Cap (Gas Cap)
The gas cap is behind the fuel filler door. If the gas cap is
lost or damaged, be sure the replacement cap is for use
with this vehicle.
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CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system.
WARNING!
²Remove the fuel tank filler tube cap (gas cap)
slowly to prevent fuel spray from the filler neck
which may cause injury.
²The volatility of some fuels may cause a buildup
of pressure in the fuel tank that may increase
while you drive. This pressure can result in a
spray of fuel and/or vapors when the cap is
removed from a hot vehicle. Removing the cap
slowly allows the pressure to vent and prevents
fuel spray.
²Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
²Never add fuel to the vehicle when the engine is
running.
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Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system which is not
covered by the warranty. Proper maintenance of the
engine fuel filter and fuel tank is essential. (See Section 7
for Maintenance Procedures).
NOTE:Climatized diesel fuel is a blend of Number 2
and Number 1 Diesel fuel which reduces the temperature
at which wax crystals form in the fuel.
Bulk Fuel Storage
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of ªmicrobes.º These
microbes form ªslimeº that will clog fuel filters and lines.
Drain condensation from the supply tank and change the
line filter on a regular basis.
Fuel Specifications
The Cummins Turbocharged, Charge Air Cooled, Diesel
engine has been developed to take advantage of the high
energy content and generally lower cost No. 2 diesel fuel
or No. 2 climatized diesel fuels. Experience has shown
that it also operates on No. 1 diesel fuels or other fuels
within the specifications in the following chart.
NOTE:As sufficient testing has not been completed,
organically blended diesel fuels (e.g. biodiesel, ethanol,
and methanol blends) are not recommended or approved
for use with your Cummins Diesel equipped Dodge Ram
Truck.
NOTE:In addition, commercially available fuel addi-
tives are not necessary for the proper operation of your
Cummins Diesel equipped Dodge Ram Truck.
NOTE:No. 1 diesel fuel should only be used where
extended arctic conditions (-10ÉF or 23ÉC) exist.
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Number 2 Diesel Fuel Specifications
Fuel Properties - No. 2 - Diesel Reference
Viscosity - 1.9to 4.1 centistokes (ASTM D-445)
Cetane Number - 40 min. (ASTM D613)
Sulfur Content -.05% by weight (ASTM D-2622)
Water & Sediment - less than
0.05 % by volume(ASTM D-2709)
Carbon Residue - Less
than.35%(Ramsbottom ASTM
D-524
Flash Point - 125ÉF min. (ASTM D-93)
Density - 40-34 API gravity (ASTM D-287)
Cloud Point 15ÉF (ASTM D-97)
Active Sulfur (ASTM D-130)
Copper Strip
Corrosion - #3 rating
Ash - 0.01% by mass (ASTM D-482)
Distillation - curve is smooth &
cont.(ASTM D-86)Number 1 Diesel Fuel SpecificationsFuel Properties - No. 1 - Diesel Reference
Viscosity - 1.3 to 2.4 centistokes (ASTM D-445)
Cetane Number - 40 min. (ASTM D613)
Sulfur Content -.05% by weight (ASTM D-2622)
Water & Sediment - less than
0.05 % by volume(ASTM D-2709)
Carbon Residue - Less
than.15%(Ramsbottom ASTM
D-524
Flash Point - 100ÉF min. (ASTM D-93)
Density - 40-34 API gravity (ASTM D-287)
Cloud Point - (- 30FÉ) (ASTM D-97)
Active Sulfur (ASTM D-130)
Copper Strip
Corrosion - #3 rating
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VEHICLE LOADING
Certification Label
As required by National Highway Traffic Safety Admin-
istration Regulations, your vehicle has a certification
label affixed to the driver's side door or pillar.
This label contains the month and year of manufacture,
Gross Vehicle Weight Rating (GVWR), Gross Axle Weight
Rating (GAWR) front and rear, and Vehicle Identification
Number (VIN). A Month-Day-Hour (MDH) number is
included on this label and indicates the Month, Day and
Hour of manufacture. The bar code that appears on the
bottom of the label is your Vehicle Identification Number
(VIN).
Gross Vehicle Weight Rating (GVWR)
The GVWR is the total permissible weight of your vehicle
including driver, passengers, vehicle, options and cargo.
The label also specifies maximum capacities of front andrear axle systems (GAWR). Total load must be limited so
GVWR and front and rear GAWR are not exceeded.
Payload
The payload of a vehicle is defined as the allowable load
weight a truck can carry, including the weight of the
driver, all passengers, options and cargo.
Gross Axle Weight Rating (GAWR)
The GAWR is the maximum permissible load on the front
and rear axles. The load must be distributed in the cargo
area so that the GAWR of each axle is not exceeded.
Each axle GAWR is determined by the components in the
system with the lowest load carrying capacity (axle,
springs, tires or wheels). Heavier axles or suspension
components sometimes specified by purchasers for in-
creased durability does not necessarily increase the vehi-
cle's GVWR.
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Tire Size
This is the minimum allowable tire size for your vehicle.
Replacement tires must be equal to the load capacity of
this tire size.
Rim Size
This is the rim size that is appropriate for the tire size
listed.
Inflation Pressure
This is the cold tire inflation pressure for your vehicle for
all loading conditions up to full GAWR.
Curb Weight
The curb weight of a vehicle is defined as the total weight
of the vehicle with all fluids, including vehicle fuel, at full
capacity conditions, and with no occupants or cargo
loaded into the vehicle. The front and rear curb weight
values are determined by weighing your vehicle on a
commercial scale before any occupants or cargo are
added.
Loading
The actual total weight and the weight of the front and
rear of your vehicle at the ground can best be determined
by weighing it when it is loaded and ready for operation.
The entire vehicle should first be weighed on a commer-
cial scale to insure that the GVWR has not been exceeded.
The weight on the front and rear of the vehicle should
then be determined separately to be sure that the load is
properly distributed over front and rear axle. Weighing
the vehicle may show that the GAWR of either the front
or rear axles has been exceeded but the total load is
within the specified GVWR. If so, weight must be shifted
from front to rear or rear to front as appropriate until the
specified weight limitations are met. Store the heavier
items down low and be sure that the weight is distributed
equally. Stow all loose items securely before driving.
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Improper weight distributions can have an adverse effect
on the way your vehicle steers and handles and the way
the brakes operate.
CAUTION!
Do not load your vehicle any heavier than the
GVWR or the maximum front and rear GAWR. If
you do, parts on your vehicle can break, or it can
change the way your vehicle handles. This could
cause you to lose control. Also overloading can
shorten the life of your vehicle.
An EXAMPLE of a loaded vehicle is shown in the
following chart. Note that neither GVWR nor GAWR
capabilities are exceeded. Overloading can cause poten-
tial safety hazards and shorten service life.NOTE: The weights shown in this chart are not
necessarily the weights for your vehicle. Also, the
amount of load added to both the front and rear axles
can be computed after the vehicle has been weighed
both in its(curb weight(condition, and in its(loaded
and ready for operation(condition.
Gross Vehicle Weight Rating (GVWR) 6500 LBS.
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TRAILER TOWING
All Dodge Ram Pickup trucks are intended to tow trailers
up to 2,000 lbs (907 kg) without added equipment or
alterations to standard equipment. Your vehicle may be
factory equipped for safe towing of trailers weighing
over 2,000 lbs (907 kg) with the optional Trailer Tow Prep
Package. See your Dodge dealer for package content.
To Maintain Warranty Coverage
Follow the requirements and recommendations in this
manual concerning vehicles used for trailer towing.
Definitions
The following trailer towing related terminology defini-
tions will assist in understanding the subsequent sec-
tions:
GROSS COMBINATION WEIGHT RATING (GCWR)
is the total permissible weight of your vehicle and trailer
when weighed in combination. (Note that GCWR ratingsinclude a 68 kg (150 lb.) allowance for the presence of a
driver.) Tongue Weight (of a trailer) is the weight placed
on a vehicle's trailer hitch by the trailer.
GROSS TRAILER WEIGHT (GTW)is the weight of the
trailer plus the weight of all cargo, consumables and
equipment (permanent or temporary) loaded in or on the
trailer in its9loaded and ready for operation9condition.
TRAILER SWAY CONTROLis a telescoping link that
can be installed between the hitch receiver and the trailer
tongue that typically provides adjustable friction associ-
ated with the telescoping motion to dampen any un-
wanted trailer swaying motions while traveling.
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