2004 DODGE GRAND CARAVAN catalytic converter

engine start. The vehicle should be serviced if the light
stays on through several of your typical driving cycles. In
most situations the vehicle will drive normally and will
not require towing.
The Malfunction Indicator Light flashes to alert to serious
conditions that could lead to immediate loss of power or
severe catalytic converter damage. The vehicle should be
serviced as soon as possible if this occurs.
19. Trac Off Indicator Ð If Equipped
This vacuum fluorescent display indicator should illumi-
nate for approximately four seconds as a bulb check
when the ignition switch is first turned ON.
The ªTRAC OFFº Indicator will flash if the traction
control is in use.
The ªTRAC OFFº Indicator will illuminate if:
² The Traction Control switch has been used to turn
the system OFF. ² There is a Traction Control System malfunction
² The system has been deactivated to prevent damage
to the brake system due to overheated brake tem-
peratures.
NOTE: Extended heavy use of Traction Control may
cause the system to deactivate and turn on the TRAC and
the OFF indicators located in the instrument cluster.
This is to prevent overheating of the brake system and is
a normal condition. The system will remain disabled for
about 4 minutes until the brakes have cooled. The system
will automatically reactivate and turn off the TRAC and
the OFF indicators.
If your vehicle becomes stuck in mud, ice, or snow, turn
the Traction Control System OFF before attempting to
ªrockº the vehicle free.156 UNDERSTANDING YOUR INSTRUMENT PANEL

Extremely Cold Weather (below 2 29ÉC or 2 20ÉF). To
insure reliable starting at these temperatures, use of an
externally powered electric engine block heater (available
from your dealer) is recommended.
WARNING!Do not attempt to push or tow your vehicle to get it
started. Vehicles equipped with an automatic trans-
mission cannot be started this way. Unburned fuel
could enter the catalytic converter and once the
engine has started, ignite and damage the converter
and vehicle. If the vehicle has a discharged battery,
booster cables may be used to obtain a start from a
booster battery or the battery in another vehicle. This
type of start can be dangerous if done improperly.
See section 6 of this manual for the proper jump
starting procedures and follow them carefully. WARNING!Never pour fuel or other flammable liquid into the
throttle body air inlet opening in an attempt to start
the vehicle. This could result in flash fire causing
serious personal injury.
If Engine Fails to Start
If the engine fails to start after you have followed the
ªNORMAL STARTINGº, ªCOLD WEATHERº or ªHIGH
ALTITUDEº procedures, it may be flooded. Push the
accelerator pedal all the way to the floor and hold it there
while cranking the engine. This should clear any excess
fuel in case the engine is flooded. STARTING AND OPERATING 227
5

WARNING!Do not attempt to push or tow your vehicle to get it
started. Vehicles equipped with an automatic trans-
mission cannot be started this way. Unburned fuel
could enter the catalytic converter and once the
engine has started, ignite and damage the converter
and vehicle. If the vehicle has a discharged battery,
booster cables may be used to obtain a start from a
booster battery or the battery in another vehicle. This
type of start can be dangerous if done improperly.
See section 6 of this manual for the proper jump
starting procedures and follow them carefully. WARNING!Never pour fuel or other flammable liquid into the
throttle body air inlet opening in an attempt to start
the vehicle. This could result in flash fire causing
serious personal injury.
If Engine Fails to Start
If the engine fails to start after you have followed the
ªNORMAL STARTINGº procedure, it may be flooded.
Push the accelerator pedal all the way to the floor and
hold it there while cranking the engine. This should clear
any excess fuel in case the engine is flooded. STARTING AND OPERATING 229
5

It is even more important to look for gasolines without
MMT in Canada, because MMT can be used at levels
higher than those allowed in the United States.
MMT is prohibited in Federal and California reformu-
lated gasolines.
Sulfur In Gasoline
Your vehicle may have been designed to meet California
low emission standards when using cleaner burning
California reformulated gasoline with low sulfur. This
vehicle may be sold nationwide. Your vehicle will oper-
ate satisfactorily on fuels meeting Federal specification,
but emission control system performance may be ad-
versely affected.
Gasoline sold outside of California is permitted to have
higher sulfur levels which may affect the performance of
the vehicle's catalytic converter. This may cause the
Malfunction Indicator Light to illuminate. The manufac-
turer recommends that you try a different brand of unleaded gasoline having lower sulfur to determine if the
problem is fuel related prior to returning your vehicle to
an authorized dealer for service.
CAUTION! If the Malfunction Indicator light is flash-
ing, immediate service is required. Refer to
the paragraph on the Onboard Diagnostics
System in section 7 of this manual.
Materials Added to Fuel
All gasoline sold in the United States is required to
contain effective detergent additives. Use of additional
detergents or other additives are not needed under
normal conditions and would result in additional cost.
Therefore you should not have to add anything to the
fuel.268 STARTING AND OPERATING

Fuel System Cautions
CAUTION!Follow these guidelines to maintain your vehicle's
performance:
² The use of leaded gas is prohibited by Federal law.
Using leaded gasoline can impair engine performance,
damage the emission control system, and could result
in loss of warranty coverage.
² An out-of-tune engine, or certain fuel or ignition
malfunctions, can cause the catalytic converter to
overheat. If you notice a pungent burning odor or
some light smoke, your engine may be out-of-tune or
malfunctioning and may require immediate service.
Contact your dealer for service assistance. ² The use of fuel additives which are now being sold as
octane enhancers are not recommended. Most of these
products contain high concentrations of methanol.
Fuel system damage or vehicle performance problems
resulting from the use of such fuels or additives are not
the responsibility of the manufacturer and may not be
covered under the New Vehicle Warranty.
NOTE: Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
Carbon Monoxide Warnings
WARNING!Carbon monoxide (CO) in exhaust gases is deadly.
Follow the precautions below to prevent carbon
monoxide poisoning: STARTING AND OPERATING 269
5

CAUTION!Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system.
NOTE: The driver's side sliding door cannot be opened
while the fuel door is open. This feature operates only
when the sliding door is fully closed prior to opening the
fuel door.
The fuel tank filler tube, on vehicles equipped with a
catalytic converter, has a restricting door about 50 mm (2
inches) inside the opening. If using a portable fuel
container, it should have a flexible nozzle long enough to
force open the restricting door. CAUTION!To avoid fuel spillage and overfilling, do not ªtop
offº the fuel tank after filling.
NOTE:
² Tighten the gas cap until you hear a ªclickingº sound.
This is an indication that the gas cap is properly
tightened. If the gas cap is not secured properly the
Malfunction Indicator Light will turn on. Make sure
that the gas cap is tightened each time the vehicle is
refueled.
² When the fuel nozzle ªclicksº or shuts off, the fuel
tank is full. STARTING AND OPERATING 271
5

JUMP-STARTING PROCEDURES IF BATTERY IS
LOW
WARNING!Take care to avoid the radiator cooling fan whenever
the hood is raised. It can start anytime the ignition
switch is on. You can be hurt by the fan. WARNING!² Do not attempt to push or tow your vehicle to get it
started. Vehicles equipped with an automatic trans-
mission cannot be started this way. Unburned fuel
could enter the catalytic converter and once the en-
gine has started, ignite and damage the converter and
vehicle. If the vehicle has a discharged battery,
booster cables may be used to obtain a start from
another vehicle. This type of start can be dangerous if
done improperly, so follow this procedure carefully.
² Battery fluid is a corrosive acid solution; do not allow
battery fluid to contact eyes, skin or clothing. Don't
lean over battery when attaching clamps or allow the
clamps to touch each other. If acid splashes in eyes or
on skin, flush contaminated area immediately with
large quantities of water.
² A battery generates hydrogen gas which is flammable
and explosive. Keep flame or spark away from the
vent holes. Do not use a booster battery or any other
booster source with an output that exceeds 12 volts.288 WHAT TO DO IN EMERGENCIES

MAINTAINING YOUR VEHICLECONTENTS m 2.4L Engine ...........................298
m 3.3L/3.8L Engines ......................299
m Onboard Diagnostic System Ð OBD II ........300
m Emissions Inspection And Maintenance
Programs ............................301
m Replacement Parts ......................302
m Dealer Service .........................302
m Maintenance Procedures ..................303
N Engine Oil ..........................303 N Engine Oil Filter ......................307
N Drive Belts Ð Check Condition And Tension . . 307
N Spark Plugs .........................308
N Engine Air Cleaner Filter ................308
N Engine Fuel Filter .....................309
N Catalytic Converter ....................309
N Maintenance-Free Battery ................311
N Air Conditioner ......................312
N Power Steering Ð Fluid Check ............314
7