SECTION : 9A
BODY WIRING SYSTEM
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SCHEMATIC AND ROUTING DIAGRAMS9A–1 . . . . .
Wire Color Chart 9A–1. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Distribution Schematic 9A–3. . . . . . . . . . . . . . .
Fuse Block Locator (Engine) 9A–12. . . . . . . . . . . . . . .
Fuse Block Locator (Passenger Compartment) 9A–12
Fuse Chart 9A–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Harness Routing 9A–15. . . . . . . . . . . . . . . . . . . .
Rear Harness Routing 9A–16. . . . . . . . . . . . . . . . . . . . .
Hatchback Rear Harness Routing 9A–17. . . . . . . . . . .
Floor Harness Routing 9A–18. . . . . . . . . . . . . . . . . . . .
Instrument Harness Routing 9A–19. . . . . . . . . . . . . . . .
Door Harness Routing 9A–20. . . . . . . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS
WIRE COLOR CHART
Wire ColorAbbreviation On Schematic
GreenDK GRN
Light GreenLT GRN
BlueDK BLU
BrownBRN
OrangeORN
YellowYEL
GreyGRY
Sky BlueLT BLU
RedRED
BlackBLK
PinkPNK
WhiteWHT
PurplePPL
SECTION : 9B
LIGHTING SYSTEMS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9B–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulb Usage Chart 9B–2. . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9B–2. . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9B–3 . . . . .
Backup Lamps Circuit 9B–3. . . . . . . . . . . . . . . . . . . . . .
Instruments Circuit (W/O Dimmer Control :
General Only) 9B–4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruments Circuit (W/ Dimmer Control) 9B–5. . . . . .
Front And Rear Fog Lamps Circuit 9B–6. . . . . . . . . . .
Headlamps–On Reminder Chime Circuit 9B–7. . . . . .
Headlamps and Headlamp Leveling Circuit 9B–8. . . .
Daytime Running Lamps Circuit 9B–9. . . . . . . . . . . . .
Parking, Tail and License Lamps Circuit 9B–10. . . . . .
Stoplamps Circuit 9B–11. . . . . . . . . . . . . . . . . . . . . . . . .
Turn and Hazard Lamps Circuit 9B–12. . . . . . . . . . . . .
Interior Courtesy and Luggage Compartment Lamp
Circuit 9B–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS9B–14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps–On Reminder Chime 9B–14. . . . . . . . . . .
Headlamps 9B–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamp Leveling 9B–20. . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps 9B–22. . . . . . . . . . . . . . . . . . .
Parking Lamps and Taillamps 9B–23. . . . . . . . . . . . . .
Interior Courtesy and Luggage Compartment
Lamps 9B–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Lamps 9B–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9B–36 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9B–36. . . . . . . . . . . . . . . . . . . . Headlamps/Front Turn Signal Lamps 9B–36. . . . . . . .
Daytime Running Lamp Module 9B–37. . . . . . . . . . . . .
Parking Lamps 9B–37. . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Turn Signal Lamps 9B–38. . . . . . . . . . . . . . . . . . .
Front Fog Lamps 9B–38. . . . . . . . . . . . . . . . . . . . . . . . .
Notchback Rear Combination Lamps 9B–39. . . . . . . .
Hatchback Rear Combination Lamps 9B–40. . . . . . . .
Hatchback Extension Lamps 9B–40. . . . . . . . . . . . . . .
Notchback Center High–Mounted Stoplamp 9B–41. .
Hatchback Center High–Mounted Stoplamp 9B–41. .
License Plate Lamps 9B–42. . . . . . . . . . . . . . . . . . . . . .
Door Jamb Switch 9B–42. . . . . . . . . . . . . . . . . . . . . . . .
Center Room Lamp 9B–43. . . . . . . . . . . . . . . . . . . . . . .
Map Lamp 9B–43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Lamp 9B–44. . . . . . . . . . . . . . .
Ashtray and Cigar Lighter Lamp 9B–44. . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9B–46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps–On Reminder Chime 9B–46. . . . . . . . . . .
Headlamps 9B–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps 9B–46. . . . . . . . . . . . . . . . . . .
Parking and Turn Signal Lamps 9B–46. . . . . . . . . . . . .
Fog Lamps 9B–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Combination Lamps 9B–46. . . . . . . . . . . . . . . . . .
License Plate Lamp 9B–46. . . . . . . . . . . . . . . . . . . . . . .
Interior Courtesy Lamp 9B–46. . . . . . . . . . . . . . . . . . . .
Luggage Compartment Lamp 9B–46. . . . . . . . . . . . . . .
Backup Lamps 9B–47. . . . . . . . . . . . . . . . . . . . . . . . . . .
LITHING SYSTEMS 9B – 37
DAEWOO V–121 BL4
Tighten
Tighten the headlamp assembly bolts and nut to 4
NSm (35 lb–in).
DAYTIME RUNNING LAMP MODULE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument panel under cover and the
knee bolster.
3. Remove the bolts and the daytime running lamp
module.
4. Disconnect the electrical connector.
Installation Procedure
1. Connect the electrical connector.
2. Install the daytime running lamp module with the
bolts.
Tighten
Tighten the daytime running lamp module bolts to 2
NSm (18 lb–in).
3. Install the instrument panel under cover and the
knee bolster.
4. Connect the negative battery cable.
PARKING LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the headlamp. Refer to ”Headlamps” in
this section.
3. Remove the parking lamp.
9B – 38ILITHING SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
1. Install the parking lamp.
2. Install the headlamp. Refer to ”Headlamps” in this
section.
3. Connect the negative battery cable.
SIDE TURN SIGNAL LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Slide the side turn signal lamp rearward.
3. Remove the lamp.
4. Disconnect the electrical connector.
Installation Procedure
1. Connect the electrical connector.
2. Install the side turn signal lamp.
3. Connect the negative battery cable.
FRONT FOG LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the bolts and the front fog lamp.
3. Disconnect the electrical connector.
SECTION : 9C
HORN(S)
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9C–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9C–1. . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9C–2 . . . . .
Horn Wiring System 9C–2. . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9C–3 . . . . . . . . . . . . . . . ON–VEHICLE SERVICE 9C–3. . . . . . . . . . . . . . . . . . . . .
Horn(s) 9C–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9C–4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn(s) 9C–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Horn Bolt2015–
SECTION : 9D
WIPERS/WASHER SYSTEMS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9D–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9D–1. . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9D–2 . . . . .
Wipers and Washer System 9D–2. . . . . . . . . . . . . . . . .
Wipers and Washer System 9D–3. . . . . . . . . . . . . . . . .
Wipers and Washer System (HatchBack) 9D–4. . . . .
Wipers and Washer System (HatchBack) 9D–5. . . . .
DIAGNOSIS9D–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wipers 9D–6. . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer System 9D–10. . . . . . . . . . . . . . . .
Rear Window Wiper (Hatchback) 9D–11. . . . . . . . . . .
Rear Window Washer System (Hatchback) 9D–13. . .
MAINTENANCE AND REPAIR9D–14 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9D–14. . . . . . . . . . . . . . . . . . . .
Windshield Wiper Arm 9D–14. . . . . . . . . . . . . . . . . . . . . Windshield Wiper Motor 9D–14. . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade 9D–15. . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade Insert 9D–16. . . . . . . . . . . . . .
Windshield Washer Reservoir 9D–16. . . . . . . . . . . . . .
Windshield Washer Pump(s) 9D–17. . . . . . . . . . . . . . .
Windshield Washer Nozzles 9D–18. . . . . . . . . . . . . . . .
Windshield Washer Hoses 9D–18. . . . . . . . . . . . . . . . .
Rear Window Wiper Arm (HATCHBACK) 9D–19. . . .
Rear Window Wiper Motor (HATCHBACK) 9D–20. . .
Rear Window Washer Nozzle (HATCHBACK) 9D–20
GENERAL DESCRIPTION AND SYSTEM
OPERATION9D–22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper System 9D–22. . . . . . . . . . . . . . . . . .
Windshield Washer System 9D–22. . . . . . . . . . . . . . . .
Rear Window Wiper/Washer System 9D–22. . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Front Wheel Well Splash Shield Bolts1.5–13
Washer Fluid Reservoir Bolts8–71
Wiper Arm Linkage Nut5–44
Wiper Arm Nut2216–
Wiper Motor Bolts8–71
Rear Wiper Arm Nut11–97
9D – 14IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
WINDSHIELD WIPER ARM
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Open the hood.
2. Remove the cap to reveal the wiper arm nut, if nec-
essary.
3. Remove the nut from the wiper arm.
4. Pull the wiper arm off.
Installation Procedure
1. Install the wiper arm.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Secure the wiper arm with the nut.
Tighten
Tighten the wiper arm nut to 22 NSm (16 lb–ft).
3. Install the wiper arm nut cap, if necessary.
4. Close the hood.
WINDSHIELD WIPER MOTOR
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the left–side portion of the cowl vent grille.
Refer to Section 9R, Body Front End.
3. Remove the nut and the washer that secure the
wiper arm linkage to the motor drive shaft.
WIPERS/WASHER SYSTEMS 9D – 15
DAEWOO V–121 BL4
4. Pry the wiper arm linkage off the motor drive shaft.
5. Remove the nuts.
6. Disconnect the electrical connector.
7. Remove the bolts and the wiper motor.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the wiper motor with the bolts.
Tighten
Tighten the wiper motor bolts to 8 NSm (71 lb–in).
2. Connect the electrical connector.
3. Press the wiper arm linkage onto the motor drive
shaft.
4. Install the wiper arm linkage to the motor drive shaft
with the washer and the nut.
Tighten
Tighten the wiper arm linkage nut to 5 NSm (44 lb–in).
5. Install the left side portion of the cowl vent grille.
Refer to Section 9R, Body Front End.
6. Connect the negative battery cable.
WINDSHIELD WIPER BLADE
(Typical)
Removal Procedure
1. Rotate the wiper blade on the arm.
2. While pressing the retainer clip, slide the wiper
blade down the wiper arm and remove the blade.