2004 DAEWOO NUBIRA Lamp fuse
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1F – 596IENGINE CONTROLS
DAEWOO V–121 BL4
7. Connect the fuel pump harness connector.
8. Connect the fuel vapor line.
9. Connect the fuel tank filler tube.
10. Connect the fuel tank vent tube.
11. Install the fuel tank filler tube clamp at the fuel tank.
12. Install the front muffler. Refer to Section 1G, Ex-
haust System
13. Connect the negative battery cable.
14. Fill the fuel tank.
15. Perform a leak check of the fuel tank and the fuel
line connections.
FUEL PUMP
Removal Procedure
CAUTION : The fuel system is under pressure. To
avoid fuel spillage and the risk of personal injury or
fire, it is necessary to relieve the fuel system pressure
before disconnecting the fuel lines.
1. Relieve the fuel system pressure.
1) Remove the fuel cap.
2) Remove fuel pump fuse Ef18 from the engine
fuse block.
3) Start the engine and allow the engine to stall.
4) Crank the engine for an additional 10 seconds.
2. Disconnect the negative battery cable.
3. Remove the rear seat. Refer to Section 9H, Seats.
4. Remove the fuel pump access cover.
5. Disconnect the electrical connector at the fuel
pump assembly.
6. Disconnect the fuel outlet line.
7. Disconnect the fuel tank return line.
Page 892 of 2643
POSITION OF CONNECTORS AND GROUNDSW2–3
2) CONNECTOR INFORMATION
Connector
Number
Te r m i n a l
NumberColorConnecting Wiring
HarnessConnector Position
C10121 PinWhiteBody Engine Fuse BlockEngine Fuse Block
C10211 P i nWhiteBody Engine Fuse BlockEngine Fuse Block
C10310 PinWhiteEngine Engine Fuse BlockEngine Fuse Block
C10424 PinWhiteFront Engine Fuse BlockEngine Fuse Block
C1054 PinWhiteBody Engine Fuse BlockEngine Fuse Block
C10620 PinWhiteEngine Engine Fuse BlockEngine Fuse Block
C1072 PinWhiteABS Engine Fuse BlockEngine Fuse Block
C10824 PinBlackBody EngineLeft Engine Fuse Block
C1094 PinWhiteEngine FrontUnder Engine Fuse Block
C11012 PinWhiteABS BodyBelow Engine Fuse Block
C 1112 PinBlackABS FrontBelow Engine Fuse Block
C1122 PinBlackFront – HornCenter Cross Member Panel
C11316 PinBlackBody FrontBehind ECM Bracket
C20176 PinBlackI.P I.P Fuse BlockI.P Fuse Block
C20289 PinWhiteI.P BodyLeft CO–Driver Leg Room
C2048 PinWhiteRoof Body (W/O Rain Sensor)Left CO–Driver Leg Room
C20414 PinWhiteRoof Body(W/ Rain Sensor)Left CO–Driver Leg Room
C20622 PinWhiteI.P TCMUpper Driver Leg Room
C2076 PinWhiteAir Bag I.PUpper Left Driver Leg Room
C20815 PinWhiteI.P FAT CBehind Glove Box
C20920 PinBlackFAT C FAT C . A u xBetween Heater Core and
Evaporator Core
C2106 PinWhiteI.P ConsoleBelow Console Box
C3018 PinWhiteAir Bag BodyFront SDM
C3024 PinBlackRR. ABS BodyCenter Rear Cross Member
C35133 PinGrayBody Front Light DoorUnder CO–Driver A Pillar
C36133 PinGrayBody Front Right DoorUnder Driver A Pillar
C37112 PinWhiteBody Rear Light DoorUnder Left B Pillar
C38112 PinWhiteBody Rear Right DoorUnder Right B Pillar
C401 (N/B)8 PinWhiteTrunk BodyInside Right Trunk Side Cover
C401 (H/B)6 PinWhiteTrunk BodyInside Right Trunk Side Cover
C4026 PinWhiteTrunk LID BodyInside Right Trunk Side Cover
C4036 PinWhiteT/Gate. EXT. – BodyInside Left C Pillar
C4048 PinWhiteT/Gate. EXT. – BodyInside Left C Pillar
C4058 PinWhiteT/Gate. EXT. – T/GateBeside Left Rear Wiper Motor
C4066 PinWhiteT/Gate. EXT. – T/GateBeside Left Rear Wiper Motor
3) GROUND INFORMATION
Ground Number
Wiring HarnessGround Position
G101FrontBehind Left Head Lamp
G102FrontBehind Right Head Lamp
G103BatteryLeft Battery
G104EngineUnder Start Motor
G105BatteryUnder Start Motor
G106ABSBelow EBCM
G107Engine(MR–140/HV–240)Under Start Motor
G201I.PLeft I/P Fuse Block
G202Air BagBehind Left Audio Bracket
G203I.PBehind Left Audio Bracket
G205RoofUpper Driver Leg Room
G301BodyBelow Driver Cross Member Floor Panel
G302BodyBelow Left C Pillar
G303BodyBelow Left CO–Driver Leg Room
G401TrunkCenter Trunk Lower Back Panel
G402T/Gate. EXT.Inside Driver C Pillar
4) SPLICE PACK INFORMATION
Splice Pack Number
ColorWiring HarnessGround Position
S101BlackEngine(MR–140/HV–240)Upper Transmission
S202BlackI.PBehind Cluster
S203RedI.PBehind Audio Mounting
S204MagentaI.PBehind Audio Mounting
S205OrangeTCM (MR–140/HV–240)Upper Driver Leg Room
S301BlueBodyLeft CO–Driver Leg Room
S302BrownBodyLeft CO–Driver Leg Room
Page 1014 of 2643
4–2WUSAGE AND CAPACITY OF FUSES IN FUSE BLOCK
1. ENGINE ROOM RELAY AND FUSE BLOCK
1) POSITION OF RELAY AND FUSE
2) USAGE OF FUSE IN ENGINE FUSE BLOCK
Power
Supply
ClassificationFuse
NoCapacityUsage
Ef130ABattery Main(F13~F16, F21~F24)
Ef260AEBCM, Oil Feeding Conenctor
Ef330ABlower Relay
30SBEf430AIgnition Switch–2
BAT (+)(Slow–BlownEf530AIgnition Switch–1
Fuse)Ef620ACooling Fan Low Relay
Ef730ADefog Relay
Ef830ACooling Fan HI Relay
IGN2 (15A)Ef920APower Window Switch
IGN1 (15)Ef1015AFuel Connector, ECM (MR–140), LEGR, EI
System
30Ef1110AECM, Main Relay (Sirius D4)
BAT(+)Ef1225AHead lamp Relay, ILLUM. Relay
Ef1315ABrake Switch
IGN2 (15A)Ef1420APower Window Switch
56 LIGHTEf1515AHead Lamp HI
30Ef1615AHorn Relay, siren, Hood Contact Switch
BAT(+)Ef1710AA/C Comp. Relay
IGN1 (15)Ef1815AFuel Pump
30 BAT(+)Ef1915ACluster, Key Remind S/W, Folding Mirror Unit, MAP
Lamp, Room Lamp, Trunk Open lamp, Trunk
Open S/W
56 LIGHTBlade TypeEf2010AHead Lamp Low
IGN1 (15)/FuseEf2115AEVAP Canister Purge Solenoid, HO2S, Cooling
Fan Relay
30 BAT(+)Ef2215Ainjector, EGR, EEGR
ILLUM. (58)Ef2310ALicense Plate Lamp, Chime Bell, Tail Lamp, Head
Lamp
30 BAT (+)Ef2415AFog Lamp Relay
IGN2 (15A)Ef2510AElectric OSRV Mirror
30 BAT (+)Ef2615ACentral Door Lock Unit
56 LIGHTEf2710AHead Lamp Low
ILLUM. (58)Ef2810AILLUM. Circuit, Head Lamp, Tail Lamp
SPAREEf2910ANot Used
Ef3015ANot Used
Ef3125ANot Used
Page 1015 of 2643
USAGE AND CAPACITY OF FUSES IN FUSE BLOCKW4–3
2. I.P FUSE BLOCK
1) POSITION OF FUSE AND RELAY
2) USAGE OF FUSE IN I.P FUSE BLOCK
Power
Supply
ClassificationFuse
NoCapacityUsage
IGN1 (15)Blade TypeF110ASDM
FuseF210ATCM, ECM, Generator, VGIS,VSS
F315AHazard Switch
F410ACluster, Chime Bell, Brake Switch, SSPS Module,
A/C Control Switch
–F5––
IGN2 (15A)F610AA/C Comp. Relay, Defog Relay, Power Window
Relay, Head Lamp Relay
F720ABlower Relay, A/C Control Switch, FATC
F815AElectric Mirror Switch, Folding Mirror, Sun Roof
Module
IGN1 (15)F925AWiper Motor, Wiper Switch
–F10––
IGN1 (15)F1110AEBCM, Oil Feeding Connector
F1210AImmobilizer, Anti Theft Control Unit, Rain Sensor
Unit
30 BAT(+)F1310ATCM
F1415AHazard Switch
F1515AAnti Theft Control Unit
F1610ADLC
ACC (15C)F1710AAudio, Clock
F1815AExtra Power Jack
F1915ACigar Lighter
IGN1 (15)F2010AReverse Lamp Switch, PNP Switch
30 BAT(+)F2115ARear Fog Relay
F2215AClock, FATC, A/C Control Switch
F2315AAudio
F2410AImmobilizer
Page 1016 of 2643
4–4WUSAGE AND CAPACITY OF FUSES IN FUSE BLOCK
3. POSITION OF CONTROL UNIT, RELAY AND PART NUMBER
1) ENGINE FUSE BLOCK
Part Name
Part No.Remarks
Front Fog Relay96190187
ILLUM. Relay96190187
Cooling Fan Low Relay96190189
Cooling Fan HI Relay96190189
A/C Comp. Relay96190187
Horn Relay96190187
Defog Relay96190189
Fuel Relay96190189
Main/Ignition Relay96190189
Power Window Relay96190189
Head Lamp Relay96190189
2) BEHIND DRIVER LEG ROOM CONNECTOR HOLDER
Part Name
Part No.Remarks
Rear Fog Relay96344573
PNP Relay96190189
Blink Unit96312545
Blower Relay96190189
3) DRIVER LEG ROOM
Part Name
Part No.Remarks
Chime Bell96459510
TCM (MR–140/HV–240)96342619
TCM (SIRIUS D4)96497032
4) BEHIND LEFT HEAD LAMP
Part Name
Part No.Remarks
Cooling Fan Control Relay96251271
5) UNDER LEFT PASSENGER LEG ROOM
Part Name
Part No.Remarks
Central Door Lock Unit96552824
6) FLOOR PANEL BELOW CONSOLE
Part Name
Part No.Remarks
Anti Theft Control Unit96407681Wes t Euro
96404668General
SDM96406712
7) BESIDE ENGINE FUSE BLOCK
Part Name
Part No.Remarks
EBCM96549742
Page 1022 of 2643
4A – 6IHYDRAULIC BRAKES
DAEWOO V–121 BL4
STOP LAMP WARNING CIRCUIT DIAGNOSIS
J3B14A03
10A30
F4
32
A19
A13 A14 A1 A2B15 C201
31C201IP/Fuse
Block C201
C202
C110C108 S301 WHT
BRN
BRN
Parking
Brake
SwitchBrake
Fluid
Switch
BLKBRN LT GRN
DK
GRN
DK
GRN LT GRN/
BLK
LT GRN/
BLKPPL/
WHT
PPL/
WHT
PPL/
WHTPPL/
WHT PPL/
WHT
PPL/
WHT ABS
Warning
Lamp TCS
Active
Warning
Lamp Parking
Brake
Warning
Lamp Charging
Warning
Hot in Run and Start
PNK
Cluster PNK
EBCM”L” Ter.
Generator 1 12
2
20 2222 16 41 13
3
4
11 1 215
8
21
G303
Test Description
The number(s) below refer to step(s) on the diagnostic
table.
1. When the ignition is turned ON, the brake warning
lamp should initially illuminate and then dim for ABS
equipped vehicles. This is done as a bulb check.
On vehicles that are not equipped with ABS, the
brake warning lamp should only illuminate when
either the brake fluid reservoir is low or the parking
brake is applied.
7. The brake fluid level switch is a normally open
switch. If the brake warning lamp is off after discon-
necting the switch, the brake fluid level switch is
stuck closed.9. If the brake warning lamp is still on after discon-
necting the parking brake switch, there is a short to
ground in the wire to the parking brake switch.
12. If the other checks have been properly performed
and the brake warning lamp is off after disconnect-
ing the electronic brake control module (EBCM) J1
connector, the EBCM is faulty.
19. If the brake warning lamp does not operate while
performing any of the functions, the fault should be
in the ignition feed to the circuit.
24. This step determines if the problem is in the ignition
feed to the circuit or in the instrument cluster.
30. The brake warning lamp should illuminate when
jumpering the parking brake connector to ground.
32. If the brake warning lamp is on after jumpering the
brake fluid level switch terminals, the switch is
faulty.
Page 1024 of 2643
4A – 8IHYDRAULIC BRAKES
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
16Check for a short to ground in the wiring between the
instrument cluster terminal A19(B15) and the EBCM
connector terminal 21.
Is the problem found?–Go to Step 17Go to Step 18
17Repair the wiring as needed.
Is the repair complete?–System OK–
18Check the brake lamp after doing each of the follow-
ing functions:
S Apply the parking brake.
S Remove the cap from the brake fluid reservoir.
S On vehicles equipped with ABS, command the
lamp on using a scan tool.
Does the brake warning lamp operate for all of these
conditions?–System OKGo to Step 19
19When the operations listed in step 18 were per-
formed, the brake warning lamp did not function.
Did the brake warning lamp fail to light for all of the
operations listed in step 18?–Go to Step 20Go to Step 27
201. Turn the ignition OFF.
2. Inspect the kick panel fuse F4.
Is the fuse OK?–Go to Step 22Go to Step 21
21Replace the fuse.
Is the repair complete?–System OK–
22Inspect the brake warning lamp bulb.
Is the bulb OK?–Go to Step 24Go to Step 23
23Replace the bulb.
Is the repair complete?–System OK–
241. Disconnect the instrument cluster connector.
2. Turn the ignition ON.
3. Measure the voltage at the instrument cluster
connector terminal A19(B15).
Does the voltage measure within the value speci-
fied?11–14 vGo to Step 25Go to Step 26
251. Turn the ignition OFF.
2. Repair the open in the instrument cluster.
Is the repair complete?–System OK–
261. Turn the ignition OFF.
2. Repair the open in the wiring between the in-
strument cluster connector terminal A19(B15)
and the ignition switch.
Is the repair complete?–System OK–
27Apply the parking brake again.
Does the parking brake warning lamp operate with
the parking brake applied?–Go to Step 28Go to Step 30
28Remove the brake fluid reservoir cap.
Does the parking brake warning lamp operate with
the cap from the brake fluid reservoir removed?–Go to Step 29Go to Step 32
29Check for an open between the instrument cluster
connector terminal A1 and the EBCM connector ter-
minal 21.
Is the problem found?–Go to Step 17Go to Step 13
Page 1085 of 2643
4F – 4IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
ABS SYSTEM CIRCUIT (II)
60A
REDEf2
2
C107
J3B14F02
Oil feeding
Connector
BLK/WHT
G106
10A30
F4
32 43
A19
A13 A14
S301A1 C201 C201
31C201 C201 C201
C202
C110
C110
C101
C106C202 WHT
BRN BRN BRN
DLC
(Data Link
Connector) LT GRN
DK
GRN
DK
GRN LT GRN/
BLK
LT GRN/
BLK
LT GRN
LT GRN LT GRN
LT GRN LT GRN
DK BLU
DK BLUDK BLUDK BLU
DK BLU
DK BLU
ECM
”53” Ter.
(Sirius D4)ECM
”K7” Ter.
(MR–140)PPL/
WHT
PPL/
WHT
WHT/
YELPPL/WHTPPL/WHT
PPL/WHT PPL/WHT ABS
Warning
LampTCS
Warning
LampParking
Brake
Warning
Lamp
Hot in Run and Start
Hot at all times
PNK
Cluster I/P
Fuse
Block
PNK
EBCMBrake Fluid
Switch
”1” Ter.
Parking Brake
Switch 8
88 9
92 20 2222 16
41
3
42
1
11
12
19
12 432
1
21
25 23 11
6C110
C202
10A30
F11
62B15
15 15