2004 DAEWOO NUBIRA Manual Transaxle

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Page 1881 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE  5B – 57
DAEWOO V–121 BL4
8.  Install the third–fourth gearshift rod/fork holding pin.
9.  Install the support bracket onto the bearing plate.
10.  Install the firs

Page 1882 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5B – 58IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
12.  Install the support bracket bolts.
Tighten
Tighten the support bracket bolts to 7 NSm (62 lb–in).
13.  Install the reverse gearshift r

Page 1883 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE  5B – 59
DAEWOO V–121 BL4
16.  Install the fourth–gearshift rod plugs.
17.  Install the bolts and the fifth–gearshift connector
onto the bearing plate, using the

Page 1884 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5B – 60IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
20.  Install the thrust washers, the retaining ring, and
the needle bearing into the mainshaft–driven fifth–
gear assembly.
21.  Install

Page 1885 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE  5B – 61
DAEWOO V–121 BL4
25.  Install the bolts and the fifth–gear fork onto the
bearing plate.
Tighten
Tighten the fifth–gear fork bolts to 22 NSm (16 lb–ft).

Page 1886 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5B – 62IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
31.  Bolt the gearshift lever cover to the fixture KM–552.
32.  Position the fixture into the base KM–113–2.
33.  Install the gearshift

Page 1887 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual FIVE–SPEED MANUAL TRANSAXLE  5B – 63
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
FIVE–SPEED MANUAL TRANSAXLE
This five–speed transaxle assembly is a transmission of
constant–

Page 1895 of 2643

DAEWOO NUBIRA 2004  Service Repair Manual 5C – 8ICLUTCH
DAEWOO V–121 BL4
CLUTCH RELEASE POINT
ADJUSTMENT
Adjustment Procedure
1.  Apply the parking brake.
2.  Run the engine at idle speed.
3.  While you move the shift lever into the rever